Climate Control / New Part Drama

AndyG

Because some other guys are perverts
Lifetime Supporting Member
Joined
Jul 30, 2018
Messages
16,204
Location
Alabama
So check this out -

Sorting out my 06 Rubicon project- the fan switch started getting touchy, so I ordered a Carquest replacement climate control assembly from Advance-

Installed went smooth- fan works flawless, blend door switch very smooth, and ALL air coming out the defroster-

Jeep being new and mostly driven with the top off wasn’t sure if it worked prior....

Checked vacuum lines, cruise control worked too giving a good indication I had sufficient vacuum from the intake-

Vacuum tested all air lines at the switch -
3F2A010E-0638-4F89-B0ED-DCB4E9C2C9DE.jpeg


Every solenoid moved and held vacuum-

At this point I’m stumped-

So on a lark I get my old assembly, remove and hook up the selector switch - works flawlessly.

Verdict- the new assembly had a defective selector switch for the zones/AC.

Three lessons-


1. Don’t trust the new part completely-

2. Talking to other enthusiasts of other vehicles this era, they are also running into parts quality and fitment issues.

3. Non “True Jeep “ owners, the people that own only one, one time- treat them about like riding lawnmowers.

This thing will get a real clean up once I get the mechanical loose ends buttoned up.

12BA8CC1-0B30-40C8-AB34-4FC23D8D0A88.jpeg

As always, Roscoe the Heeler is supervising.

A010D966-780F-48B4-AB95-BB7A46E7D19F.jpeg

Thanks to Mark at @Wranglerfix , he takes all uncertainty out of the PCM category. He is a class businessman.

Thanks to @Jamison C for solid advice day and night. A true RubiBro.

@Mike Z has been giving feedback and fine tuning his search for a nice rust free manual Rubi- preferrably an LJ- you guys keep him in mind on that.

@John Cooper and @Hog ran off on me over John just having to have some Sahara seats. @Hog said John had a piece of lettuce sticking out of his pants- I asked what was that about ? John said it was just the tip of the iceberg. 🤣

Jamison said I have to do a build thread- so I ‘ll see if I can get it on there - to me it’s not a “build” as much as a refurb project -

I’m off in it to meet John tomorrow to relay some 3 1/2- 4” lift coil springs- Summit racing sales 4 for Rancho $131 total- that is a pretty good deal.

Look for this Rubi on the build thread-

Thanks,
Andy G
 
So check this out -

Sorting out my 06 Rubicon project- the fan switch started getting touchy, so I ordered a Carquest replacement climate control assembly from Advance-

Installed went smooth- fan works flawless, blend door switch very smooth, and ALL air coming out the defroster-

Jeep being new and mostly driven with the top off wasn’t sure if it worked prior....

Checked vacuum lines, cruise control worked too giving a good indication I had sufficient vacuum from the intake-

Vacuum tested all air lines at the switch -View attachment 321767

Every solenoid moved and held vacuum-

At this point I’m stumped-

So on a lark I get my old assembly, remove and hook up the selector switch - works flawlessly.

Verdict- the new assembly had a defective selector switch for the zones/AC.

Three lessons-


1. Don’t trust the new part completely-

2. Talking to other enthusiasts of other vehicles this era, they are also running into parts quality and fitment issues.

3. Non “True Jeep “ owners, the people that own only one, one time- treat them about like riding lawnmowers.

This thing will get a real clean up once I get the mechanical loose ends buttoned up.

View attachment 321768
As always, Roscoe the Heeler is supervising.

View attachment 321769
Thanks to Mark at @Wranglerfix , he takes all uncertainty out of the PCM category. He is a class businessman.

Thanks to @Jamison C for solid advice day and night. A true RubiBro.

@Mike Z has been giving feedback and fine tuning his search for a nice rust free manual Rubi- preferrably an LJ- you guys keep him in mind on that.

@John Cooper and @Hog ran off on me over John just having to have some Sahara seats. @Hog said John had a piece of lettuce sticking out of his pants- I asked what was that about ? John said it was just the tip of the iceberg. 🤣

Jamison said I have to do a build thread- so I ‘ll see if I can get it on there - to me it’s not a “build” as much as a refurb project -

I’m off in it to meet John tomorrow to relay some 3 1/2- 4” lift coil springs- Summit racing sales 4 for Rancho $131 total- that is a pretty good deal.

Look for this Rubi on the build thread-

Thanks,
Andy G
Just the tip .. just the tip!!!!!! :ROFLMAO: :ROFLMAO: :ROFLMAO:
 
The vacuum nipples on the earlier TJ's climate controls are slightly smaller than on the 05-06. That will cause a leak and the exact issue you had.

Did you buy a generic control panel, or one listed for 05-06 only?
 
  • Like
Reactions: John Cooper
The vacuum nipples on the earlier TJ's climate controls are slightly smaller than on the 05-06. That will cause a leak and the exact issue you had.

Did you buy a generic control panel, or one listed for 05-06 only?
Asked for 06 , but makes total sense.
 
  • Like
Reactions: John Cooper