Shaking with hubcentric rims

eastbloc

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I have hubcentric rims that don't require hubcentric rings and i am experiencing a shake/vibration that starts at various speeds, depending on where wheels are mounted.
Best case scenario it begins at 65 mph and does not go way with higher speeds.
Worst case it begins at around 55 mph and does not go away.
After trying different thing i have a suspicion that my rims are not centered on the hubs and that is what causing wheel bounce. Below is my reasoning and i would like to see what you all think on this.

Balancing:
Rims and tires were purchased at the same time, currently have roughly 7000 miles on them.
Tires have been rebalanced 10 times at 6 different tire shops. Various methods have been tried: statically, dynamically, road force, clip on weight, sticky weight, combination of both. Tires have been rotated on the rim to take the least amount of weight, and as much as it ask for. Results were a hit or miss, either there was no change, or ride has gotten worse.

Alternative balancing methods have been tried, Centramatic balancing disks and tire beads. Both were tried with and without wheel weights.
Tire beads was a complete fail, it was like driving on 🏈 instead of round wheels .
Centramatics were also problematic, and they always set off a brake light on the dash. i have tried them 1 wheel at a time, front or rear only, all 4 wheels - same result.

Rotations:
Through various wheel rotations i was able to identify where each wheel prefers to be mounted.
1 wheel is problematic no matter where it is mounted, so it stays as a spare.
2 wheels that always cause issue when mounted in the front, so they stay in the back.
2 wheels that are okay being mounted front or rear, and with them in the front is the best ride i get.

While experimenting with rotations, i have noticed interesting phenomenon, there were a few short instances after removing and mounting the wheels, when Jeep rode smooth shake-free and then within a few moments the smooth ride would progressively deteriorate into a shake.

Torquing lug nuts:
To torque lug nuts, I use a star method and incrementally increase torque on lug nuts until they reach 100 ft/lb. To reach final torque, i lower wheels on the ground just enough to keep them from spinning. One time i have torqued them with wheels in the air (did not lower to keep from spinning) and doing so had a positive effect on the smoothness of the ride. To make sure i was not delusional, I have tried retorquing lug nuts on all wheels with wheels on the ground and wheels in the air, and doing so has always had effect on smoothness of the ride.

After driving for a few miles, i retorque lug nuts. When doing so i notice that 4 out of 5 lug nuts loosen up (but still tight), and 1 stays torqued at 100 ft/lt. I have noticed the same when taking wheels off, there is always only 1 nut that triggers click on torque wrench, and other 4 require less force to unscrew.

What else has been done:
Rotors replaced, hubs replaced, ball joints replaced, new driveshafts (as well as removing one at a time), control arm bushings are new. Alignments done and rechecked at 3 different shops. I have also messed with toe in and that had no effect.

Measurements:
So far (other than driveshafts and alignment) everything that has been done have one thing in common - wheels had to be taken off and mounted back on.
So what are the odds that a rim never mounts back on in a consistent manner?

Since this are hubcentric rims, i have decided to take measurements of the center bores. To my understanding, hubcentric rim should have a snug fit against the hub, otherwise how else will they center around the hub?
Internet says Jeep hub diameter measures at 71.5mm. Aftermarket hubs like Timken and Moog claim to be 71.4mm and that is what mine measured at.
To measure center bore i had to use a little improvisations with snap ring pliers due to not having a proper tool, but i took multiple measurements and was careful not to deviate results. Largest measurement i recorded was 71.9mm. I have also set pliers at 71.5mm and they were loose inside the center bore and made no contact with the walls.
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When taking measurements i have noticed that center bores have paint wear in specifically one spot.
That tells me that only that spot is in contact with a hub, and rest is offset.

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Furthermore, if a rim is snug fit to a hub, a hub should be a single pivot point, there should be no excessive movement (tolerances) other than a rotation movement of the rim on the hub. So if i tighten 1 lug nut, all the movement of the rim around the hub should seize?
Well, when i tighten 1 lug nut, that lug becomes a pivot point and i can feel rim going up and down on the hub, in my opinion more than it reasonably should be.

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Me thinking:
-Centramatic balancers go in between a rotor and a rim, they push a rim out a little and fill in that gap, like a spacer. So if the rim is already not sitting properly, wouldn't that explain why this balancers make it worse?
-If lowering the wheel on the ground to prevent it from spinning in order to torque the lug nuts, causes shaking to be worse, does it mean that the weight of the vehicle has effect on how rim sits on the hub?
-If for a brief moment i am experiencing a perfect smooth ride that progressively deteriorates into shaking, isn't that an indicator that a rim is shifting on the hub?
-If 4 out of 5 lug nuts attempting to loosen up, isn't that an indicator that a wheel is trying to shift?
-How tight should a hubcentric rim sit on a hub? The ones i have seen (other than OEM) use rings to fill in the gap, and they sit snugly.
 
The center of the wheels are too tight, and not allowing the wheels to properly seat on your hubs. You either need new wheels, or need to machine out the centers. Driving like this, you will lose a wheel, and damage wheel studs... not "if", but "When".

You can see in a couple pics where the hub is scraping into the wheel centers.
 
The center of the wheels are too tight, and not allowing the wheels to properly seat on your hubs. You either need new wheels, or need to machine out the centers. Driving like this, you will lose a wheel, and damage wheel studs... not "if", but "When".

You can see in a couple pics where the hub is scraping into the wheel centers.

So center of the wheel should never be in contact with a hub, even if it is a hubcentric wheel?
 
Good photos and explanations. That wheel in your first pic has a crap ton of weights on it. Are there any other weights on that wheel? Are they all like that?

I'm wondering if that one (or more) are bent. Some other possibilities too. Maybe post up some pics of all the insides of the wheels that show the weight situations going on currently.
 
Good photos and explanations. That wheel in your first pic has a crap ton of weights on it. Are there any other weights on that wheel? Are they all like that?

I'm wondering if that one (or more) are bent. Some other possibilities too. Maybe post up some pics of all the insides of the wheels that show the weight situations going on currently.

That wheel is a spare (the worst one out of 5) and was left untouched after being rotated on the rim to take more weights. So it has seen 9 rebalances and other 4 have seen 10 rebalances.
2 rear wheels take 2.5 oz each, and 2 front take less than that. Right now i only have pics of 2 rear wheels, you can all the leftovers from previous rebalances.

As far as deformations in the rims, i have asked them to be checked and i was told that nothing was noticed. But i don't know how much a tire shop can be trusted vs some dedicated machine shop.

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I see a couple things here-

#1 the weights have spaces in between them. All old weights should be removed and then rebalanced with fresh weights. Maybe they just rebalanced and added more weights. Not a big deal though as long as they are actually balanced but does show laziness and lack of attention to detail.

#2 a much bigger issue...it looks like they are static balanced? One set of weights as opposed to two sets on each side of the rim? If thats the case, the weights need to be placed in the center of the width of the rim. Static balancing is fine...thats how mine are...but the weights need to be in the center -Not the edge. Putting all 2.5 oz on only one side is adding in a bunch of dynamic imbalance and could easily casue a wobble. If so, that would make sense that the tires with the most weight (and most dynamic imbalance since they are on the edge) would be causing the most wobble.
 
I see a couple things here-

#1 the weights have spaces in between them. All old weights should be removed and then rebalanced with fresh weights. Maybe they just rebalanced and added more weights. Not a big deal though as long as they are actually balanced but does show laziness and lack of attention to detail.

#2 a much bigger issue...it looks like they are static balanced? One set of weights as opposed to two sets on each side of the rim? If thats the case, the weights need to be placed in the center of the width of the rim. Static balancing is fine...thats how mine are...but the weights need to be in the center -Not the edge. Putting all 2.5 oz on only one side is adding in a bunch of dynamic imbalance and could easily casue a wobble. If so, that would make sense that the tires with the most weight (and most dynamic imbalance since they are on the edge) would be causing the most wobble.

First he needs to solve the issue that is preventing the wheels to sit properly. You can clearly see in his photos where the hub flange is digging into the wheels as he is basically pressing the wheels onto the hubs. His measurements posted shows that the hub centers are larger than the wheel centers. He has issues with the some of the lugs loosening up, which is caused by the wheel not seating against the hub surface. Once the wheels fit the hubs, then he can re-visit the balancing potential.

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@eastbloc, you might be able to use a spindle sander or some sanding tubes on a dremel to open the wheels up a little. With the hub centrics, you'll want a snug fit, but loose enough that if there were no wheel studs you could rotate the wheel on the hub... your wheel centers need to be bored out.
 
First he needs to solve the issue that is preventing the wheels to sit properly. You can clearly see in his photos where the hub flange is digging into the wheels as he is basically pressing the wheels onto the hubs. His measurements posted shows that the hub centers are larger than the wheel centers. He has issues with the some of the lugs loosening up, which is caused by the wheel not seating against the hub surface. Once the wheels fit the hubs, then he can re-visit the balancing potential.

View attachment 359392

@eastbloc, you might be able to use a spindle sander or some sanding tubes on a dremel to open the wheels up a little. With the hub centrics, you'll want a snug fit, but loose enough that if there were no wheel studs you could rotate the wheel on the hub... your wheel centers need to be bored out.

It sounds like the wheel hole is bigger than the hub, not the other way around. I would attribute the paint flaking off to an installer with weak muscles not trying hard enough to lift the wheel up over the hub. Doesn't really sound like there is any issue with the wheels seating to me.
 
Sounds to me like the wheels are being installed unevenly and/or there’s a clearance issue between the hub mounting flange and the wheel. Not uncommon issue, especially on vehicles with a large, heavy wheel/tire package. I’d make sure the hubs are clean and true, and make sure the flange hasn’t been damaged. Then make sure the wheel doesn’t have corrosion or anything affecting the clearance to the flange. If the lug nuts are effectively pressing the wheels onto the hub, the clearance is too tight. Take some emery cloth or similar and clean up the wheel mounting area and the hub flange.
 
@eastbloc, you might be able to use a spindle sander or some sanding tubes on a dremel to open the wheels up a little. With the hub centrics, you'll want a snug fit, but loose enough that if there were no wheel studs you could rotate the wheel on the hub... your wheel centers need to be bored out.

I see what you are saying, but in my view the hub is digging into the wheel because it does not have that snug fit to begin with. So when a Jeep rolls, wheel shifts and applies pressure against the hub flange. Boring out will increase diameter of center bore, as is (in my view) it is larger than it should be.
If center bore is too tight, and as a result of which too much pressure is exerted by the hub on the wheel, there should be a another contact point. Otherwise something is misaligned, whether it is center bore in the wheel, hub flange or wheel lugs all crooked.
Do you follow what im saying? I can also draw, English is not my strongest language.

It sounds like the wheel hole is bigger than the hub, not the other way around. I would attribute the paint flaking off to an installer with weak muscles not trying hard enough to lift the wheel up over the hub. Doesn't really sound like there is any issue with the wheels seating to me.

Yes.
As far as paint, i have thought of the same thing, but all wheels have that paint wear in one locations. If wheels have been taken on and off and rotated numerous times, what are the odds that all 4 wheels get mounted back exactly the same way they came off and being dragged against the hub in the same way over and over again to cause all that wear?
 
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Sounds to me like the wheels are being installed unevenly and/or there’s a clearance issue between the hub mounting flange and the wheel. Not uncommon issue, especially on vehicles with a large, heavy wheel/tire package. I’d make sure the hubs are clean and true, and make sure the flange hasn’t been damaged. Then make sure the wheel doesn’t have corrosion or anything affecting the clearance to the flange. If the lug nuts are effectively pressing the wheels onto the hub, the clearance is too tight. Take some emery cloth or similar and clean up the wheel mounting area and the hub flange.

33s KO2 on 15" rim, i know for a fact there are way heavier packages out there.
Everything is new, about 7000 miles on rims and rear shafts. Front has hubs and rotors with less than 500 miles on them. Dealing with this crap has prevented me from offroading... there is simply nothing to clean.
 
I see what you are saying, but in my view the hub is digging into the wheel because it does not have that snug fit to begin with. So when a Jeep rolls, wheel shifts and applies pressure against the hub flange. Boring out will increase diameter of center bore, as is (in my view) it is larger than it should be.
If center bore is too tight, and as a result of which too much pressure is exerted by the hub on the wheel, there should be a another contact point. Otherwise something is misaligned, whether it is center bore in the wheel, hub flange or wheel lugs all crooked.
Do you follow what im saying? I can also draw, English is not my strongest language.



Yes.
As far as paint, i have thought of the same thing, but all wheels have that paint wear in one locations. If wheels have been taken on and off and rotated numerous times, what are the odds that all 4 wheels get mounted back exactly the same way they came off and being dragged against the hub in the same way over and over again to cause all that wear?

The fact that there is that wear ring forming, and that you stated that the lug nuts loosen up after being properly torqued, it’s still a very strong bet for me that the wheels are not fitting the hub centers. There is a guy in our local Jeep club that kept losing his wheels, problem was the wheels did not fit the hub centers.

Try placing some modeling clay, plumbers putty, etc behind the wheel ant tighten the wheel down. Then remove the wheel and inspect the clay/putty… take a picture and post back.
 
#2 a much bigger issue...it looks like they are static balanced? One set of weights as opposed to two sets on each side of the rim? If thats the case, the weights need to be placed in the center of the width of the rim. Static balancing is fine...thats how mine are...but the weights need to be in the center -Not the edge. Putting all 2.5 oz on only one side is adding in a bunch of dynamic imbalance and could easily casue a wobble. If so, that would make sense that the tires with the most weight (and most dynamic imbalance since they are on the edge) would be causing the most wobble.
Had static, dynamic and precision.
I don't remember exact placement of weights. At some point i had all stickies, at another all clips, then there was a combination of clips and stickies.
Tire has been rotated on the rim to call for least amount of weight (which is the way it is now)
Rotated to call for most amount of weight (that wheel with "a crap ton of weight")
Rotated so that weights would counter balance each other, like 6oz sticky and 2.75oz clip on opposite
At one point i had single 0.25oz weights spread out on the rim at random spots.

The thing about tire balance, i have left tire shops with worse shaking than i have came to them with. And that happened more than once, even when they swore to me it was gonna drive like a Cadillac. Damn i had so many notes that unintentionally threw away, now im sitting here digging in memory that has been obliterated by covid.
I initially have stated that 3 out of 5 wheels can not be mounted on the front, otherwise it turns into a vibrating massage chair.
I have also noticed that torquing lug nuts without applying Jeeps weight on the wheel results in a better ride. Well, those days when i left tire shops and it shook worse, i am certain that one of 3 bad wheels was mounted to the front. And i remember for sure that they put lug nuts on with impact and then torque with weight of the Jeep on the wheels.

I will not be surprised if the issues is in balance of tire and the rim, but how do i get to the bottom of it? One thing i can do is return for another rebalance, tell them to do it the most precise way their machine is capable of, but make sure sure that the wheels go back exactly where they came from. Right now the way i have them mounted, it is the best it has ever been, so from this point if something changes in tire balance i will be able to clearly point that out.
But, lets say hypothetically, i end up with a smooth ride and then swap front and rear places, i know for a fact there will be issues because i have been there before with their "as smooth as a Cadillac" promises.
 
The fact that there is that wear ring forming, and that you stated that the lug nuts loosen up after being properly torqued, it’s still a very strong bet for me that the wheels are not fitting the hub centers. There is a guy in our local Jeep club that kept losing his wheels, problem was the wheels did not fit the hub centers.

Try placing some modeling clay, plumbers putty, etc behind the wheel ant tighten the wheel down. Then remove the wheel and inspect the clay/putty… take a picture and post back.

ill try that.
When you say behind wheel, do you mean where it mates with a rotor? So i would be checking if wheel fully goes on a hub and there is no gap in between mounting surface of the wheel and brake rotor?
 
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Had static, dynamic and precision.

No such thing as precision. Sometimes messing with the rounding off settings can make things worse.
I don't remember exact placement of weights. At some point i had all stickies, at another all clips, then there was a combination of clips and stickies.
All clips? Are these rims able to have clips on the outside face? If not, that would cause a problem.
Tire has been rotated on the rim to call for least amount of weight (which is the way it is now)
Nice but doesn't really make a difference
Rotated to call for most amount of weight (that wheel with "a crap ton of weight")
This makes no sense
Rotated so that weights would counter balance each other, like 6oz sticky and 2.75oz clip on opposite
This wouldn't accomplish anything so why anyone would do that on purpose I have no idea.
At one point i had single 0.25oz weights spread out on the rim at random spots.
Shows they don't know what they are doing or very careless.
The thing about tire balance, i have left tire shops with worse shaking than i have came to them with. And that happened more than once, even when they swore to me it was gonna drive like a Cadillac.
Not surprising, it sounds and looks like they have no idea what they are doing! Seriously
I will not be surprised if the issues is in balance of tire and the rim, but how do i get to the bottom of it?
Can you take off the wheels and take photos that show the entire 360 inside of the wheel? I can see there are definitely issues with the balancing job but none of the pics show the whole wheel, just part.
One thing i can do is return for another rebalance, tell them to do it the most precise way their machine is capable of, but make sure sure that the wheels go back exactly where they came from.
Please do not return there yet. It does no good to have a precise machine if they don't know how to use it and don't understand basic principles of balancing a wheel.
 
No such thing as precision. Sometimes messing with the rounding off settings can make things worse.

All clips? Are these rims able to have clips on the outside face? If not, that would cause a problem.

Nice but doesn't really make a difference

This makes no sense

This wouldn't accomplish anything so why anyone would do that on purpose I have no idea.

Shows they don't know what they are doing or very careless.

Not surprising, it sounds and looks like they have no idea what they are doing! Seriously

Can you take off the wheels and take photos that show the entire 360 inside of the wheel? I can see there are definitely issues with the balancing job but none of the pics show the whole wheel, just part.

Please do not return there yet. It does no good to have a precise machine if they don't know how to use it and don't understand basic principles of balancing a wheel.

No such thing as precision?

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Give me few days to meditate on this, just a thought of taking them off again makes me wanna cringe,
 
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