Novak Conversions Jeep Wrangler TJ engine mounts

2.4 sputters while accelerating

Subw00er

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New to the forum, but its been helpful to me, thanks. I've read the other sputtering threads, but my issue is a little different. Apologies in advance for the long thread.

2006 TJ SE 2.4L 4cyl MT. 65k miles. 31" tires. NO check engine lights via scanner or dash method. New oil/filter/air filter.

My TJ sat 3-4 years until I bought it. I threw a battery on it and it started right up and idled, which was pretty surprising. I drove it around very gently for maybe 50 miles to get it home as it had no brakes, needed new rear Spicers, oil pan, and a few other things I've taken care of. :) After a few days, it started to run pretty rough. I put in 3 gallons of 91 gas (was trying to get rid of the old stuff but wanted to see if a little refresh would help, I'm at 1/4 tank now), and it ran a bit better.. but still had a rough idle, on the verge of stalling, under load was VERY hiccuppy, and anything under 3000rpm was rough running. Power seems to be quite down as well, although I don't have a good frame of reference for the paltry 4cyl as I'm new to Jeeps. I did some research and decided to buy NAPA camshaft and Mopar crankshaft position sensors (The Mopar camshaft is NLA). I haven't received either sensor yet.

I got antsy and decided to try new plugs, so I got the oem Champions copper, and it made a big difference, BUT at the same time I was doing the plugs I noticed the MAF sensor plug lock was broken so it was very loose. Ah! So I zip tie it on securely, gapped, torqued and replaced the plugs, and now the TJ idles very well, 90% good with an occasional light rpm flip flop, and holds rpms well at speed. I'm guessing the MAF plug was the major issue - perhaps it worked itself loose while I was doing those first 50 miles. I did clean the MAF as well with some spray cleaner. A light mist of oil was present in the intake plenum. The engine fan kicks on and it runs cool even after idling for an hour while I worked on the stereo :). BUT, its still really hiccupping and sputtering when accelerating. It just sort of falls over itself. There is still something major going on!

When I was changing the plugs, I noticed that the plug closest to the windshield was wet with gas (and some white stuff was on the boot, but that might have just been dielectric grease?!). The plug next to it was a little wet as well from gas. The other two appeared dry. The plugs didn't look too bad, perhaps the previous owner replaced them not too long ago, but two of them were not gapped correctly - ~.03 instead of .04. That's probably not significant especially since I don't recall which ones were not gapped properly, but I'm mentioning it. :)

I also threw in some Berrymans B12 because of Vice Grip Garage, and I think it may have helped a bit, but I'm man enough to admit perhaps that's a placebo.

So, I recall in one of @Jerry Bransford posts he said it may be "an upstream o2 sensor", but that was in discussion of a 2.5L I believe, not my 2.4L. I'm not sure if this logic holds on my rig, and if the part #'s are the same, and if I have more than one.

I do have a hole in my exhaust, and I was wondering if perhaps a mild loss in backpressure could be causing the acceleration sputtering issue? I could afford a generic one off of Amazon https://www.amazon.com/gp/product/B09PSPTN16/?tag=wranglerorg-20 or the Walker from Rock auto looks ok: WALKER KIT2320155 https://www.rockauto.com/en/moreinf...bF93pw71OwLewnhCfLbeavcJTN9jeX54UPB5wFauqGw==
(Any other recommendations there - options seem very limited for the 2.4l.)

The only code I've seen on my TJ was for the speed sensor, but a mouse had chewed the wires, so after I soldered them back together, my speedo started working again and the code hasn't returned. I thought it may be a clogged fuel line, but I think my tank is plastic, and I've read the filters are large, and 3-4 year old gas isn't badly varnished yet, etc.. the '06 doesn't have the connection to do a fuel pressure test - so not sure how to check that, but I'd guess if it was a fuel delivery issue, it wouldn't run high revs well either. Any other ideas would be helpful.. Thanks!
 
Fuel pressure?

My guess is fuel pump. Follow the guide in the resources section to take apart your existing assembly and just replace the pump (if that's the issue.)

-Mac
 
Check the exhaust where the catalytic converter bolts to exhaust manifold. This connection is famous for vibrating loose. The 2.4 had issues of fouling plugs and the recommended plugs were NGK. Make sure the cam sensor is gapped correctly.check all the grounding connections in engine bay, clean throttle body and yes the 2.4l has very limited info even though it is used in multiple vehicles
 
I think you are on the right path which is fuel. 4years is a long time in my book to sit. What caught my eye was this:
When I was changing the plugs, I noticed that the plug closest to the windshield was wet with gas (and some white stuff was on the boot, but that might have just been dielectric grease?!). The plug next to it was a little wet as well from gas. The other two appeared dry. The plugs didn't look too bad,

That and the potential improvement with the berryman’s and-I am wondering about the injectors still varnished up. I guessing all still falls under getting good fuel delivery…. this would be my first guess to pull and clean/replace these.
 
Ok, small update for future lurkers.. I installed a new coil pack and wires today (Duralast brand, hope they decent enough. Was a little worried when there was no audible click onto the plugs when installing the boots). The TJ runs a LOT better!! Feels like more power and little to no stuttering on acceleration now.

I'd say stuttering is 90% gone, but I did feel a little lump here and there. However, I am still running with a blown out muffler on 4 year old gas. I'll try and burn that off and start with a fresh tank of 93/Berrymans.. and grab a new muffler. Looking at a Walker KIT2320155 - anyone use em?

Its pretty clear to me now with the increase in power and gas-wet #3 and #4 plugs that they were not getting spark, or if they were, very little.

I also installed a head unit, speakers and a new a/c resistor pack to solve the fan speed issue. Productive and happy day!
 
Another little update. Put the Walker cat back on, ran gas down to zero, filled up with Berrymans additive again on 93 and it’s absolutely perfect now. Starts with gusto and idles solid 800 rpm, no hesitation on accelerating or coasting. Happy!
 
Novak Conversions Jeep Wrangler TJ engine mounts