Arizona Rock Crawling Daily Driver

Well… since everyone else was doing it…

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Take off parts? 😆✌️
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Please teach me something. What is the horizontal piece on the diff cover for?

If you were asking seriously .. what you are looking at is a stock differential cover with a ramped protective part welded onto the bottom part. Protection where you need it without affecting clearance (with track bar etc). Many people run these front and rear.

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If you were asking seriously .. what you are looking at is a stock differential cover with a ramped protective part welded onto the bottom part. Protection where you need it without affecting clearance (with track bar etc). Many people run these front and rear.

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I think he was talking about the angled bracket on top of the diff cover. That is there for extra strength on the truss. It provides a mechanical connection from the truss to the housing so that mediocre welders like me can be sure the truss will stay put.
 
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I think he was talking about the angled bracket on top of the diff cover. That is there for extra strength on the truss. It provides a mechanical connection from the truss to the housing so that mediocre welders like me can be sure the truss will stay put.

Levels!

 
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The housing was just a little worn down on the bottom. The barnett cover hangs down a little lower than the housing (this cover is used but was never on this axle).
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I wanted to add a little meat to the bottom of the axle and add a “wear layer” to extend its life. Blaine came up with the idea. I started by cutting some small notches in the housing.
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Then bolted a piece of 1/4” aluminum scrap to the housing as a backer
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Weld some beads on
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Grind it smooth ish. It doesn’t have to look perfect, it’s going to get drug over rocks anyways.
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No more lip!
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The housing was just a little worn down on the bottom. The barnett cover hangs down a little lower than the housing (this cover is used but was never on this axle).
View attachment 361060
I wanted to add a little meat to the bottom of the axle and add a “wear layer” to extend its life. Blaine came up with the idea. I started by cutting some small notches in the housing.
View attachment 361061Then bolted a piece of 1/4” aluminum scrap to the housing as a backer
View attachment 361062
Weld some beads on
View attachment 361063
Grind it smooth ish. It doesn’t have to look perfect, it’s going to get drug over rocks anyways.
View attachment 361071
No more lip!
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Great idea! Need to do this on my rear axle, its pretty much shaved at this point
 
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Great idea! Need to do this on my rear axle, its pretty much shaved at this point

Hopefully adds some solid life! These welds should be much harder than the cast iron since mig welding on the cast iron pulls carbon into the weld. Blaine’s knowledge there not mine.