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Helicoil for a stripped caliper bolt hole in steering knuckle?

Krazycookie

0861
Supporting Member
Feb 3, 2019
21
San Ramon, CA
I was working on my 1998 4.0 last night and when I removed the caliper mounting bolt I found it was covered in grease and the hole it threads into on the steering knuckle was stripped. I guess who ever changed the brakes for previous owner had stripped it. I don't want to buy a new knuckle if I can fix it and it was recommend to use Helicoil or drill the hole for a bigger bolt. Does anyone have experience with this or a recommendation?
 

PJOJeep

2000 TJ Since New
Supporting Member
Jan 31, 2019
44
Northern Illinois
I have used a helicoil on a 1998 Dodge Durango that had a stripped out caliper bolt...it worked just fine. My son put over 250k miles on that vehicle, and other than body rust, was still running strong.
 

Alex01

Enthusiast
Supporting Member
Ride of the Month Winner
Mar 23, 2018
2,053
Martinez, CA, USA
I just noticed your in San Ramon. I can look in my garage and see if I can find the kit. If you promise to return it you can use one of the inserts to fix your knuckle. I'm located in Martinez but work in Alamo. PM me if your interested.
 
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OP
Krazycookie

Krazycookie

0861
Supporting Member
Feb 3, 2019
21
San Ramon, CA
Thanks for the offer I might order one not certain yet.
EDIT: I placed the order seemed like a better option then Helicoil
 
Last edited:
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pcoplin

TJ Enthusiast
Supporting Member
Dec 1, 2018
275
Santiam, OR
It's a great kit. I still have a few around just in case. The insert is much more secure than a standard helicoil.
 

mrblaine

TJ Expert
Supporting Member
Nov 20, 2015
4,794
Quail Valley, CA
Thanks for the offer I might order one not certain yet.
EDIT: I placed the order seemed like a better option then Helicoil
Helicoils are a fine product used correctly. They are more suited for blind holes. They have two small issues when used in a through hole. You can't use a high strength thread locking compound on them to keep them from screwing out the other side if you get a burr on the bolt threads and the wound wire lets the thread locking compound work into the wrong side of the threads.

A solid insert like a Timesert, Keensert, or EZLoc is far better since you can lock them in place and not worry about issues later. That and if you do booger one up, they can be replaced pretty easily.
 
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