Tons and .... 29's?
Last summer I noticed a clicking in tight turns. Classic symptom of failing CV joints. So, I rebuilt one of them, and noticed they were still clicking... And that the upper control arm bushings were shot, the shocks were garbage and I wasn't sure what condition the wheel bearings were in.
Since this motorhome is FWD and its based off the first production FWD vehicle out there (Olds Toronado) the bearing set-up is a bit different than they make today. Its a Real bugger to change these bearings, requiring special tools and procedures to get the preload right. Plus, the parts of today aren't the same as they used to be. There are minor differences in new parts vs the old ones that can cause assembly problems. Finally, if the bearings give out, it will take the hub and knuckle with it. The service manual says the bearings need to be serviced every 20,000 miles! There are guys that will rebuild the hubs and knuckles. There are others that have installed grease zerks to help grease the bearings and say that they will run 100,000 miles that way.
Then there is a group out there looking for other solutions. One group figured out how to install the knuckles from a one ton Chevy pick-up. Its pretty interesting, you can read up on it
here. It requires adding a bit of length to the lower control arms, which changes the Steering inclination angle. To counter that, the kit requires a 3" wheel spacer to get the scrub radius back into the right range. Ok, lets talk about the wheel spacer (because that is what EVERYONE calls out first). If you haven't noticed, my motorhome has very deep set wheels (high positive offset). They are essentially the same wheels that a dually pick-up runs up front, but mine are in all three positions. What most people don't know is that a dually pick-up will run a big spacer up front to keep the wheels in the right space. So...the wheel spacer is factory equipment (I just gotta remember to Lock-tite the damn lugs!)
After a lot of deliberation I decided to go to with the one ton kit. I'm a fan of unit bearings, which this kit provides. It also increases the diameter of the brake rotor and caliper (pics below). The ONLY non-factory part I need (that might need eventual replacement) is a longer axle, with standard CV ends for my MH. Everything else is pretty factory One Ton Pick-up. I looked into tracking down the junkyard parts myself and modifying my own control arms. I found someone supplying a kit though, with the welding all done. Not that I am afraid of the welding, but it saves me a TON of time trying to fixture the arms to make sure the balljoint goes in the right spot. So...I took delivery of a 500 lb crate from California
This was back in August! I didn't want to tear it apart during Camping season, then we started the kitchen remodel...So I'm finally able to work on it. Last weekend, I worked on getting the old parts off. My MH is in very good shape so it was actually pretty easy. Plus it has a bunch of oil leaks and torn CV boots flinging grease all over. No rust, LOL.
Here is the frame
I'll clean this up and spray a coat of paint on the rails. Probably pull the torsion bar and tie rods to clean them up and paint them too.
Here are the factory parts sitting next to the new One Ton stuff. The size difference is astonishing.
and all the new parts for one side of the coach
Now, all the removable parts are in my home shop (the coach is at my Folk's in storage). I have all new bushing and ball joints in the arms. I'll be cleaning them up and giving them a coat of KBS (like POR-15). The upper arms were small enough to fit in my blast cabinet, so that is done. The lower arms are actually really clean, so I'll prime the bare metal where the new balljoint mount was fabbed and scuff/paint the rest with some Chassis paint.
All the hardware odds and ends went into a bath of Evap-o-rust tonight. Some of the hardware is special and its still in good shape, so I'll get it all nice and clean then take it in for a Zinc Chromate treatment (like Metalcloak!) It's only like 35 bucks a batch, so its a lot cheaper than buying new. Its big stuff...1/2" and 5/8" bolts. And, again, they don't make the aftermarket stuff like the OE stuff. I wasn't sure what condition the hardware would be in, so I bought some new camber bolts. The stuff I got from Moog is garbage compared to what came OE.
Here is the hardware, in the tank. I still have one torsion bar "porkchop" to remove. It was the only thing corrosion seized in the whole front end. I spray it with Aero-Kroil and will go back later and drive the torsion bar out with a pneumatic hammer.