Need advice on bent sway bar link bracket

taylormade73

Life in the way
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Well, pulled a bonehead move whewling a few weeks ago. Didn't expect to do any rock crawling, juat some wooded trails and sand dunes. So, I didn't disconnect my sway bar. Everything was fine until a couple LJ's came up behind me and said "follow me" while passing. Simple right? Well, yes, until I find myself halfway up the face of some rocks and then finw I cant go any further. Got out and saw my sway bar had inverted. So, I was able to disconnect anyway and make it the rest of the way up. Later on when I went to reconnect I found that there was little clearance between pin and axle. I have to tap it back on. It appears as though the bracket is bent. Think this happened when I inverted my sway bar? Can I just bend it back without causing substantial weakening of the bracket or weld to the axle?

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Any time you bend or un-bend metal it weakens it. The question is how much. I would think that bending it back should be ok as long as you are sure no cracks appear in the metal. And keep an eye on it. For a while at least.
And next time you see a big pile of rocks ahead pull the pins!
My mother would give you the "If you see your friend jump off a bridge,....."
 
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If you use a big hammer, just be careful to keep an eye on where the bracket is welded to the axle. Pushing it back and then beating it forward with a BFH can cause metal fatigue. From what I can see it doesn't look like it moved a lot, so hopefully you can move it enough to stop the metal on metal contact. If it doesn't want to move, a torch may be needed to heat and bend it. That involves a lot of work though, because you may have to remove parts to do it so you wouldn't cause other damage with the torch.
 
Ever fix this? Just realized a Jeep I bought about a year has the same bend at that pin.
Yes, I bent the bracket back enough to gain clearance. I've sold the axles since and installed aftermarket ones.
 
Thanks. I ended up heating the bracket up and bending it out a bit. Slides out no issue now. Tha ks for the reply!
Welcome. Didn't even know you replies to the thread because you didn't quite me. I have notifications turned off unless someone quotes me. To many otherwise.