New Rubicon, what would you do with it?

May have a few more miles on it than the speedometer says due the fact of the tow setup on the front end. Just make sure you change all fluids and checks nuts and bolts underneath


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Was towed behind a motor home so with the unknown mileage on some of the drive train replacing all fluids is my first priority.
What oil is recommended for the Rubicon front and rear differentials?
 
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Lord I never really answered the question.

What would you do with it ?

If it's paid for I'd recommend dropping it off at :

388 Parker Road
Union Grove,Al 35175

Thanks , don't block the drive!

Don’t forget to leave the keys on the front tire.
 
I'm looking at the arb old man emu 2 inch kit and then unsure as of what disconnect I'll choose. Is there any recommendations on 2 inch kits
OME 2 inch springs, rancho rs5000x shocks, and jks adjustable trackbar. 1-1.25bl and mml
disconnect that will work with that set up?
I would save up my money and buy an antirock. I wish I would have done it first and saved money by not buying quick disconnects first.

Your jeep looks great minus the rust on the drivers fender. Love the color.
 
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Sweet Jeep! Wow that’s a slick color.
2 inch lift with 32’s and no other mods are needed on a Rubicon except for bump stop check. If you go 2-1/2 it gets into contols arms and a rabbit hole if your not careful. 2 inches and 33’s will run with out proper bumpstops

33s need bump stop extension, if not for the shocks, certainly the tires.
 
Mine is also an ‘03 and a Rubicon. I went 2 1/2” Terraflex lift and sway bar disconnects. I parked the 16” wheels it came with and went “15 with stock Cherokee wheels and BFG all terrain tires. The only thing I would do besides this is a tummy tuck. Rubicons hang the transmission and transfer unbelievably low.
 
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FSM specifies synthetic Fluid for the F and R diffs on a Rubicon...
I have been a strong proponent of conventional gear lubes for years, after reading of tests that finally proved our gears run cooler when lubed with conventional gear lubes. In fact many well-known axle builders like Currie require their axles run only on conventional gear lubes to keep their warranties in effect. Gear manufacturers like Revolution Gear specify ONLY conventional gear lubes in their instructions.

But because I drive a Rubicon I let myself get talked into using a synthetic gear lube during the break-in of new gears last year. My new gears started a horrendous whine 900-1000 miles later, on the way back from Death Valley. Revolution Gear sent me a set of replacement gears under warranty and I took my Jeep to well-know expert/guru of regearing. As soon as he pulled my gears out he became very agitated and exclaimed they had been overheated and accused me of having used a synthetic gear lube. He was right, I had... against my better judgement. He made it very clear that he has seen too many issues with overheating in axles filled with synthetic gear lubes and made sure he made his point to me to only use a conventional in the future. When I said I had been told Rubicon axles supposedly had a different lube flow design that required a synthetic, he laughed and said that was a bunch of "bullshit".

Not to mention that the gentleman who fixed my gear problem (Martin of Mobile Gears) is probably the most respected R&P gear guy in SoCal, even Revolution Gear was happy when I told them who would be installing my new R&P gears. Martin set up the new gears, refilled the axle with a conventional 85W-140 and life has been good ever since.

The first time I was told about the conventional vs. synthetic gear lube thing, it was during a face-to-face conversation with John Currie maybe 15 years ago. He told me how they were starting to get an unusually high number of new R&P installation failures... gears THEY had installed and knew they had been correctly installed.

Currie then figured out the failures were only with axles the customers had filled with synthetic gear lubes which at the time made no sense. From the damage to the gears, they knew it was heat related... as was with my failed gears. They used an IR temperature gauge to measure the diff housings and observed that the housings filled with synthetics were cooler than those filled with conventional gear lubes. So they figured it can't be from the synthetic gear lube. Months later with more failures and repairs being taken care of under warranty (it's getting expensive for them) they still felt they had a heat problem. So they built a test jig so they could measure the heat of the gears directly. What they found was, when measured directly at the gears, the gears running in the synthetic gear lubes were running significantly hotter than those lubricated with conventional gear lubes. That shocked them since the common knowledge back then was gears lubricated with synthetics run cooler. The research finally figured out that the synthetic gear lube is not as good at extracting the heat out of the gears as a conventional gear lube is. The diff covers were not getting as hot when a synthetic was used because the synthetic wasn't carrying the heat out of the gears and to the diff housing and covers so it could radiate out.

Once Currie and other high-end axle builders figured that out, and they were all shocked at what they had learned about the use of synthetic gear lubes, they immediately changed their instructions to say to use only conventional gear lubes. After that their warranty repairs dropped back down to where they were before their customers started using synthetic gear lubes.

I know some people and shops claim synthetic is ok but when I read Revolution Gear's instructions, Currie's axle instructions, and hear a gear expert yell at me after he sees the condition of my newly installed gears last year, all agreeing to run a conventional gear lube in my axles, I'm back with my strictly conventional gear lube mindset. I don't care if it's a Rubicon axle or a non-Rubicon axle. :)

That's what I based my decision to run conventional on.
 
@Jerry Bransford can maybe explain better, apparently the non synthetic does a better job of reducing friction heat. I use synthetic in transfer and trans, blend in engine, and conventional in diffs.
Automotive designers look to their suppliers for much of their information, they rely on their lubricant suppliers for what lubricants to run. It's my personal opinion that their lubricant rep had no clue that gears have been shown to run cooler when lubricated with a conventional gear lube and just recommended what he was taught to recommend. That's my theory and I'm sticking with it.

It's well known that axle builders like Currie had to discover on their own that gears were running excessively hot in competition when the axles were filled with synthetic gear lubes. That's why their instructions now state to only fill them with conventional gear lubes and why gear suppliers like Revolution Gear specify non-conventional gear lubes.

A couple examples...

From Currie at https://www.currieenterprises.com/CE-9015E

"Use of synthetic or GL-5 specification gear oils will result in premature wear of the gears and excess heat buildup that will damage internal components, voiding the Currie Warranty."

Note that the GL-6 formulation has been obsolete for years and is no longer used. Conventional GL-5 gear lubes are what Currie says to use. They found it was the synthetic gear lube causing problems, not the GL-5 forumulation.

From Revolution Gear at https://www.revolutiongear.com/ring_and_pinion_break_procedure

"Recommended gear oil is an 85-140W, Non-Synthetic, GL5 grade"
 
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I'm aware that the gears run cooler with conventional I don't want to debate that. But does the Rubicon locker or LSD component require synthetic for their function?

Conventional GL-5 gear lubes are what Currie says to use.

Where did you find this? Iirc Currie sells and recommends GL-6. I can double check the case of oil in my garage but I'm 99% sure it's GL-6.
 
This might not be agreed upon by everyone but I’m a big fan of making sure your inner frame doesn’t rust out over time. TJs didn’t come front the factory with drain holes. (unless you got a new model one with a manual that were meant to be bolt holes for the auto trans skid) look up drilling drain holes in tj frame for more info but it’s a good preventative thing that can save ya from doing major frame repair later!
 
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