Agreed on all points. You would just need to lengthen the upper arms a half-turn or so to raise the pinion angle a tad once the tcase drop was removed.Yes. If it has everything you mention, there's no need for a drop.
However, be prepared to adjust your rear pinion angle (via the adjustable control arms) once you lose the TC drop.
It does make me wonder though why there was a TC drop in there...
Couldn't tell you, I bought it from a used car lot so I couldn't ask the previous owner, the drop is made of square tubing, I didn't even notice it when I first looked at the jeep, it looks like part of the frame at a quick glance.Yes. If it has everything you mention, there's no need for a drop.
However, be prepared to adjust your rear pinion angle (via the adjustable control arms) once you lose the TC drop.
It does make me wonder though why there was a TC drop in there...
Please take a photo of your rear upper and lower control arms and post them here. If their length is not adjustable, the previous owner may have installed the SYE kit and CV driveshaft but was not able to properly adjust the rear pinion angle upward as required and thus had major vibrations. They may have had to add the tcase drop kit to get rid of the resulting vibrations.Couldn't tell you, I bought it from a used car lot so I couldn't ask the previous owner, the drop is made of square tubing, I didn't even notice it when I first looked at the jeep, it looks like part of the frame at a quick glance.
That's the only thing I'm worried about, it drives fine now, and it's much taller than the Cherokee I traded for it, so I'm not as concerned about clearance.Please take a photo of your rear upper and lower control arms and post them here. If their length is not adjustable, the previous owner may have installed the SYE kit and CV driveshaft but was not able to properly adjust the rear pinion angle upward as required and thus had major vibrations. They may have had to add the tcase drop kit to get rid of the resulting vibrations.
The driveshaft has a blue line on the inner section, is that it's max extension?A few observations:
1) Those are indeed adjustable control arms, but man-oh-man those things are rusted. You're going to need to soak those in PB Blaster (or similar) for at least 24 hours, because otherwise I doubt you'll even be able to adjust them.
2) Your slip joint on your driveshaft already looks like it's extended to it's max. Removing the TC drop and therefore pushing the TC up further, will extend the slip joint further, and probably cause it to reach the end of it's stroke, forcing you to get a new driveshaft (or destroy your TC anytime you go over a big bump or pothole). I think you may need to order a new driveshaft once it's all said and done.
The driveshaft has a blue line on the inner section, is that it's max extension?
There's an explanation of that at the bottom of my last post above, just above the drawing.My CV driveshaft I ordered from Tom Wood doesn't have a blue line.
There's an explanation of that at the bottom of my last post above, just above the drawing.
Ok, so I'm going to pull that rear driveshaft to see how much more it can extend before I just remove the drop. The drop is 1 1/2 - 2 inches, so my question would be how much is that drop going to extend the driveshaft by? Is there a formula for calculating that or do you know by experience?Ok good. Those control arm threads are rusty so go out and buy a couple cans of Kroil which is a penetrating lubricant meant for situations like yours. NO, not WD-40. Liquid Wrench or Break-Free would be acceptable but Kroil is the best penetrant.
Start spraying the threads and lock nut and tcase bolt threads now, spray everything several times over a week to give it time to work its way past the rust and into the threads. Try to get some of the penetrant inside the frame above the tcase skidplate bolts so it can work in from the top too. The transfer case skidplate bolts are known to seize in place from rust and snap off or snap the nut inside the frame loose so spray it from top & bottom a bunch over a week to give it time to work into the threads. Trying to remove those bolts without having used the penetrant over at least several is not likely to work out well.
Once the drop is removed from the tcase skidplate, you want to adjust the upper rear control arms to make them slightly longer to raise the pinion angle. You shouldn't need to lengthen them by more than 1/2 to one full turn.
You need your pinion angle to be the same as the driveshaft angle when you're done. Like this...
The blue you see is a teflon coating baked onto the splines to lubricate its slip joint. It extends back underneath the female half of the driveshaft.
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