Operation Phoenix

Apparently two ish days of 90 to 100 degrees weather isn't enough to dry spray paint...lots of smudges showed up during installation and the paint was soft.

It'll do for now...looks good from 20'. Frame reinforcement brackets installed. Need to drop the gas tank for the inner bolts. Five bolts per side will do for now.

Bonus...the hitch holds up the spare tire.

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-Mac
 
I think I got the last yellow one...you might have to settle for green or blue...

https://www.amazon.com/gp/aw/d/B0C27LS9JH?tag=wranglerorg-20

I have zero experience with smoke machines.

This one has a pressure gauge, came with a zillion fittings for different sizes... probably all the way to 2". Power cable screws on to the back...runs on 12v with alligator clips. Came with mineral oil.

I also own YST Tools oil pressure gauge and it's pretty decent for made in China Amazon junk.

And the $50 I spent on it beats an hour drive into and back from town to borrow one from an auto parts store.

-Mac

Just a notice for anyone who wants a smoke machine - these are back on sale for prime day.
 
Here's pictures of our run down the Rubicon... videos to follow...


Battle damage assessment...one minor mystery dent in the rear driver corner...must have slid into something. Very glad I extended my Dirtworx bumper.

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Axles took some rubbing, along with the transfer case and gas tank skids but nothing major. No oil pan skid... didn't hit it or my exhaust or driveshafts.

Brute Power fuel pump seemed to misbehave...I think...fuel pressure dropped to 30 psi a couple of times and at one point after a hard jostle the fuel light came on, gauge pegged at zero...and ten minutes later it was fine. Since I have no experience with TJ pumps sans mine... it's either pump assembly misbehavior or just aereated fuel and the float gauge bouncing everywhere.

Belt - one rib section of the belt cut down the length of the belt and chunked off in places and started thumping on Friday morning. Pulled off the trail in a wide spot and swapped to my spare belt. (Two other vehicles there...one ripped a control arm mount off an axle and not sure about the other.)

Next day the spare belt did the same thing. @CMBD and I looked over all the pulleys...I ran my hand over all of them...no defects or sharp spots. I removed one rib section on the belt...ran it forward... here's the interesting part...the belt rolled on its own to the back of the crank pulley. We reset it, and it did it again. Two theories...crank pulley (which is new) went bad or possibly didn't get drawn on all the way (was installed a year ago... before the tub swap and zero issues.) Or power steering...it was hot hot hot and probably needs a cooler... perhaps the drag on the pump...which is one of the few parts I have NOT replaced...caused the belt issue.

Gas mileage - filled up in Placerville...topped off at the Chevron before Ice House Road...made it over the trail, through Tahoe to Reno and got just about 8 mpg.

Coming home we passed a gas station in Aiden on a quarter tank...then ran out 70 miles later 2 miles from a gas station...jumped out, flagged down a blue JK and got a tow using my Yankum into town. Got 13.3 mpg on that tank...got 11.5 on the other three.

Never touched my winch.

Battery...so our cheap Amazon F40C4TMP fridge...which was rear ended, and has endured mud and dust...fan whines on the compressor but a healthy spray of WD-40 can shut it up for a bit. However every time the fridge kicked on the battery (Jeep not running) would drop from 12.3 to 11.7 and the fridge fail safe would shut off the compressor. Fridge had a voltage gauge... assuming it's accurate. So basically we had to keep the Jeep running to get the fridge to stay running. I bought a 100 w solar panel in Placerville at Harbor Freight...but I hooked up the regulator wrong and ended up driving it over the trail buried under our gear because it was useless.

The obvious answer is the Optima Yellow Top is junk. I think the answer is slightly more complicated. I don't think the PCM's voltage regulator...which essentially exists to charge and maintain a car battery...can properly charge said battery to make it effective and functional. Thinking of a small lead acid race battery hooked to the Jeep, a DC to DC converter to the Optima...and move all my USB chargers and power ports I added to the back (ala fridge) to the Optima. Or just buy a real battery.

Ran 12 psi down the trail.

Was in 4 low the entire way... except just a little at the last Forest Service roads.

Picked up a lot of trash. Tons of ball joint caps. Probably a cable tie chunk every 10-15 feet. Lots of rachet strap pieces. Found a completely intact bow shackle. Lots of hose pieces. Not that many cans and bottles.

Will edit this post if I think of more stuff or add pictures.

-Mac
 
Belt is still down a rib.

But why work on that... installed a GlowShift pressure and temperature gauge and two 1/8" street Ts.

Plan is to monitor temp and pressure for a month and then install a oil cooler ala the Ecoboost post. But I want data first!

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-Mac
 
Belt is still down a rib.

But why work on that... installed a GlowShift pressure and temperature gauge and two 1/8" street Ts.

Plan is to monitor temp and pressure for a month and then install a oil cooler ala the Ecoboost post. But I want data first!

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-Mac

Wait Mac - you mean to tell me that you are going to get data prior to a change to evaluate the impact of said change, rather than blindly firing the parts cannon and hoping for the best??? Just how long have you been a member of this forum???

🙂
 
Wait Mac - you mean to tell me that you are going to get data prior to a change to evaluate the impact of said change, rather than blindly firing the parts cannon and hoping for the best??? Just how long have you been a member of this forum???

🙂

Did I lose my merit badge? =)

Although technically speaking a data set of one is pretty fucking useless.

-Mac
 
Guess I need to redo this post...wiped out in the restoration.

Drove to town yesterday... starting temperature is probably pretty close to ambient temperature.

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After driving 5 minutes or so...

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Got to town...oil temperature seems to stabilize around 170 degrees. Dropped as low as 168 and as high as 177. Soon as I slowed down and parked the oil temperature creeped up quickly.

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And after driving home...again...40-60 mph, 25 miles, 30 minutes...right around 170...

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Used my IR thermometer and hit the two street Ts. Came out at 198-200 degrees. Also the temp probe is leaking oil... thinking the cheap Amazon T is bad.

Takeaways...first off...the oil cooler/heater hooks to the 3/4 inch heater core line. Since my coolant temperature is around 210 I'd be heating my oil the entire time. Not necessarily what I want to do.

I'm interested in other data sets...my exhaust is wrapped...what oil temperatures do folks have without DEI exhaust wrap (from manifold to cat, 97, so cat is next to the transfer case.)

How does a engine pan skid affect temperature?

Obviously we're getting a lot of oil cooling from the pan and air moving across. My sense of high oil temperatures comes from all day driving at low crawl speeds in high ambient temperatures. My Jeep will beep and check gauges flashes on for low oil pressure occasionally. Alarmed once on the Rubicon.

So...if, big if at this preliminary junction...I installed the cooler/heater I think I'd want a valve or secondary thermostat... solenoid valve grounded through a temperature switch....so that I wasn't heating the oil all the time for daily driving...

Need to do some research on optimal oil temperatures. Perhaps oil does better at 210 and I'm full of shit. What's the best oil temp for modern high mileage conventional oil?

The oil cooler/heater is essential designed for a turbo'd engine with an oil cooled turbo. Ergo need for additional oil cooling.

Also need to find something to mount this gauge. A 3d printed pod down there would be awesome. Especially if it held two gauges.

-Mac
 
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Got done rolling out all the sheets metal for the shop roof...guy drove down from Portland and rolled it out on site for half the cost of everyone else. I helped move and stack sheets, and then we got a jam in the machine. Took three hours of cutting bent sheet metal and unbolting rollers...then getting everything realigned.

So after that I needed a break...so the cheapest tablet arm I could find on Amazon arrived. I looked at tablet mounts for months and couldn't decide on anything.

Plasma cut out a quick bracket, drilled and tapped some holes. Think it needs a gusset on the sides and some paint. Concerned with bouncing and occilations while moving...but conceptually this is what I'm after.

Still haven't fixed my belt. Figure I've got to pull my radiator and really pull things apart...and it's working fine...so...

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-Mac
 
Got done rolling out all the sheets metal for the shop roof...guy drove down from Portland and rolled it out on site for half the cost of everyone else. I helped move and stack sheets, and then we got a jam in the machine. Took three hours of cutting bent sheet metal and unbolting rollers...then getting everything realigned.

So after that I needed a break...so the cheapest tablet arm I could find on Amazon arrived. I looked at tablet mounts for months and couldn't decide on anything.

Plasma cut out a quick bracket, drilled and tapped some holes. Think it needs a gusset on the sides and some paint. Concerned with bouncing and occilations while moving...but conceptually this is what I'm after.

Still haven't fixed my belt. Figure I've got to pull my radiator and really pull things apart...and it's working fine...so...

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-Mac

@Zorba worst nightmare, a tablet in a TJ!
 
Proof ducks don't belong in Jeeps...real Jeeps don't have tops and light plastic ducks fly off dashes...ergo they don't belong.

But I like this duck because it's a unicorn pride duck and I support my friends and love pissing off closed minded ass hats.

So to stop this duck from flying off my dash I hit glued his/her/they (don't want to assume gender these days) ass to a piece of melted aluminum from a control arm of a BMW dumped in the woods just outside the Willamette National Forest on Boy Scout land...mind you this car has been there for three years and no scout has figured out how to remove it. Forest Service said tow it because it impedes fire traffic...alternate egress in case a fire blows up.

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-Mac