I have now cracked open my radiator twice and I am fairly certain it is the fact of an aluminum radiator mounted to the flexing grill and causing the tubes to crack at the tank. A stock plastic tank radiator is out of the question because LS. I am now considering my options, one of them is making a cradle mount where the radiator can sit "loosely" or having a thick plate laser cut that matches the mounting pattern on the grille and will stiffen the area where the radiator will be. I also considered the idea of making some kind of extension where the radiator can mount to the frame directly but that seems like it would be too much of a PITA to attempt and there is just not a lot of room to work with. I would like to try and repair the radiator again instead of spending hundreds on a new radiator, but I want to make the mount better and hope that fixes the issue.
Has anyone had these issues of too much of a flexible mount on too rigid of a radiator?
Has anyone had these issues of too much of a flexible mount on too rigid of a radiator?