We spent a good amount of time thinking and rethinking through what was going to do what during the drive. That's not the easiest thing to do when everyone is tired.
@jjvw Could you not have removed the axle nut, removed the unit bearing without the stub, removed the shaft, put the stub into the knuckle/inner C and then installed the unit bearing and the axle nut?
I remember one reason why. The folded ear was interfering with the unit bearing bolts. It needed to be cut off (or bent back) no matter what we did. Whether I saved time cutting while it was installed or not, I don't know.