USB dash install for phone & thumb drive

Wombat

TJ Enthusiast
Joined
Jul 18, 2018
Messages
333
Location
Melbourne VIC, Australia
Infotainment systems require two easily accessed USB interface connections
  1. Apple car play or Android Auto
  2. Thumb drive for music, photos, software, videos, updates, etc.
My requirements:
  • Must be durable.
  • Cant have caps (I hate caps).
  • Can't fill up with crap.
  • Must be water resistant.
  • Easily accessed by Driver & passenger.

My TJ has been patiently waiting for me to decide where to install the USB ports so I can get rid of the ugly, "I don't know what to do with these cables", look, to something more respectable.

84134



Cars get the rough treatment more then most other devices
Use an IP67 socket rated for harsh environments.
PS0782-ip67-rated-usb-socket-type-aImageMain-515.jpg

Jaycar - 31.95 AU (about 25 US)​


Note: not any old USB connector or cable will work.

USB interfaces can have one or two pairs of wires - power only or power & data. Cables (and Panel mount USB sockets) that only carry power (two pair) are only for charging devices and will not work for phones and USB drives.

Be absolutely sure the cables and Sockets you chose have two pairs. Read + Black For High current (Charging) and White + Green for data. You also need an earth running around the outside for the cables and sockets to shield out interference.

You will need:
  • Two old USB cables cut and prepped.
  • Two IP67 rated or other suitable USB sockets.
  • Heat shrink.
  • Small pliers.
  • Fine tip soldering iron.
  • Wire stripping machine.
  • Drill and rotary tool.
84141



84145


84146



Cut the USB cable to about 7" to 10" inches or more then strip the wires back.
Remove the plug on the other end of the socket and again, strip the wires back.
84153


Be sure to slip the heat-shrink on that will cover the entire cable ^ Look up ^ And a small red heat-shrink for the RED power cable before you start.


RED wire first
The most important wire and you must completely heat-shrink this join.

84170


84171


84172


84173



Holding the wires at about 45 degrees and re-cut, re-striping and solder it, this will make it easier as you repeat the process with the other three joins.

84174



When you gt to the earth wires you will need to match up the center black wire first and heat-shrink it

84180



Heat up the join with a hairdryer and twist the wires a little then let it cool.

84182



Wrap the foil earth shield around the join and slip the last heat-shrink over the join but not all the way just yet.

84183



Before you go any further, check it works with an old phone that you don't care about

84184


IMG_0366.JPG



Finnish the heat shrink and your done!

84188



Mark out two circles and drill small holes around the inside of the two circles, then use the rotary tool to make the large holes.

IMG_0399.JPG



The center switch bezel with two USB ports installed for power & data

IMG_0408.JPG


IMG_0407.JPG


IMG_0404.JPG



The completed Install...

IMG_0426.JPG



...and working like a charm!

IMG_0432.JPG


IMG_0434.JPG


IMG_0426.JPG
 
Last edited:
  • Like
Reactions: Allstar424