What did you do to your TJ today?

If you go up to the Hickory Nut Mountain vista, through the parking lot, and through the open gate there are fire roads they will take you to mountain harbor and Crystal Springs… All open to the public… I was just through there a couple weeks ago and they were clear… There’s a wild plum tree up there that I get fruit off of and grow plum trees when the birds and the deer don’t get them before I do… Lol

Yup, I’ve roamed a bunch of that area. My profile pic was taken at swimming hole I found one afternoon somewhere back behind Crystal on my way down the mountain.
 
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Dunno if those switch blanks are the same from older to newer TJ's, but I've been working on this aux jack 3D print for another Jeep brother's later model TJ switch panel...

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Printed in ABS, in the second photo the part has been sanded to 400 grit in prep for flat black paint and a little white lacquer-stik infill on the letters.
 
More progress on the cabin air filter design. Since last week, the filter cartridge box has been redesigned from top load to front load design. This allows for a little more under-cowl clearance and also much easier filter cartridge changes. Some other design improvements have been made as well. All parts have been successfully printed in ABS plastic and dry fitted as of this morning.

Here's a quick video of the 3D assembly being orbited in CAD.


The design is comprised of five printed parts, four of which get glued together permanently. Hardware used is one #8 speed nut and one #8x3/4" phillips flanged rounded head screw, aside from the three screws for attaching the factory duct to the sub-cowl. The current cartridge box is designed specifically for the K&N VF1010 reusable cabin filter (for late model Jx Jeeps), but could be easily modified to use any facsimile of the Mopar 55111302AA filter. I've got a couple sizes and types of foam tape to try out for the gasket and may also take a shot at printing one in TPU if I feel froggy.

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I'm considering this current design to be a functional prototype and will be bonding all of the parts (possibly later this evening), installing on my LJ and giving it a real-world test.

Nice. When you're done, I hope you'll share (or offer to sell) this here.
 
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Dunno if those switch blanks are the same from older to newer TJ's, but I've been working on this aux jack 3D print for another Jeep brother's later model TJ switch panel...

View attachment 459111

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Printed in ABS, in the second photo the part has been sanded to 400 grit in prep for flat black paint and a little white lacquer-stik infill on the letters.

Again, looks nice to add to the list.
 
Oh and Skyjacker Black Max shocks installed for the win… I wish I had got these instead of the Rancho’s the first time… night and day differance!

Can you say more? I know we have several threads going about these shocks, but I wonder what difference you feel in your 97.
 
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Break-in is big for the BMB. Also be sure to re-bleed after driving it and letting it sit overnight to flush out any air.

I did the Day 1 break in period yesterday (2 cycles of 5-7 stops) and literally just got back from the Day 2 break in (1 cycle of 5-7 stops). With both days, I definitely heated up the brakes up enough because I was smelling the brakes, and saw a bit of dust/smoke coming from them as well (I did these cycles at 4am so the street lights were great for showing any kind of dust).

I actually need to flush out the entire brake system. I may end up doing that today after it has been sitting for 8 hours or so.
 
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When you're done, I hope you'll share (or offer to sell) this here.

To me, selling anything I design incurs a level of responsibility and support...though that's not to say I don't feel liable for designs I would give away, either. I was instilled with a rather strong sense of personal responsibility and accountability that applies universally to anything I'm involved with.

If it has issues, I'd like to be the first to find out....and I'll see to revising the thing before someone else ends up spending hours of time, many electrical pixies and some meters of filament attempting to make something that won't work. I don't need additional reasons for people to curse my name... :D

Again, looks nice to add to the list.

This is made to fit a very particular jack, but I have a base blank that can be modified to suit almost anything that will fit in that area of our Jeeps.
 
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I did the Day 1 break in period yesterday (2 cycles of 5-7 stops) and literally just got back from the Day 2 break in (1 cycle of 5-7 stops). With both days,
I actually need to flush out the entire brake system. I may end up doing that today after it has been sitting for 8 hours or so.

Did you read the instructions or just choose to ignore them?

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I suspect ol' Boog's reacting to the part of your post that I highlighted with red bold text below:
I did the Day 1 break in period yesterday (2 cycles of 5-7 stops) and literally just got back from the Day 2 break in (1 cycle of 5-7 stops). With both days, I definitely heated up the brakes up enough because I was smelling the brakes, and saw a bit of dust/smoke coming from them as well (I did these cycles at 4am so the street lights were great for showing any kind of dust).

I actually need to flush out the entire brake system. I may end up doing that today after it has been sitting for 8 hours or so.

Mr. Blaine has stated many times over the years that there is something in the design of the TJ brake system that causes debris to be released when you push caliper pistons back beyond their normal operating range in order to re-install after putting new, full-thickness pads on. That's the warning Boog posted in his reply, and also the top warning in red on the pdf you posted above. If you're talking about the flush being the next thing to do, one would assume that you weren't aware of the need to flush before you push the pistons back...

Here's one of Mr. Blaine's previous posts on the subject:

https://wranglertjforum.com/threads/doing-a-brake-job-must-read.2247/
 
I took my TJ for its longest drive in a while - to the inspection station! It’s been off the road since early spring for a fender rust repair project and suspension upgrade. I was hoping to get it legal to drive for a couple months before winter.
No such luck! The guy pretty much laughed me out of there (nicely). He said I’d need the fender extensions mounted and to cover up the sharp metal edges (from grinding/cutting out rust spots) to pass. He said the suspension is looking good though! 😂

Then on the way home something smelled hot and I think the front passenger brake caliper is seized. So the list just got longer 😞.
Oh well - it was good to drive it for a little. Back in the barn until spring!
 
I suspect ol' Boog's reacting to the part of your post that I highlighted with red bold text below:


Mr. Blaine has stated many times over the years that there is something in the design of the TJ brake system that causes debris to be released when you push caliper pistons back beyond their normal operating range in order to re-install after putting new, full-thickness pads on. That's the warning Boog posted in his reply, and also the top warning in red on the pdf you posted above. If you're talking about the flush being the next thing to do, one would assume that you weren't aware of the need to flush before you push the pistons back...

Here's one of Mr. Blaine's previous posts on the subject:

https://wranglertjforum.com/threads/doing-a-brake-job-must-read.2247/

I put on new calipers along with the new BMB pads and rotors. The warning on the box says that a brake system flush isn't needed with new calipers.

I am choosing to do a brake flush because the current brake fluid is old anyways.
 
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