Half Door Glass Slider temporary repair
Does anyone know if the upper frame for glass sliders is the same structure as the zip-down plastic uppers?
When I bought the 2003 TJ, the half door uppers were in terrible shape. The glass sliders moved all around in the loose tracks.
Every time I closed either door you could see the parts in the frame shaking loose. The passenger side was far worse, I worried the glass would fall out on the road when I brought it home the first day.
Initially I wanted to seal them up so water didn't run in around the frame. Some strategic black duct tape worked.
During the taping surgery I found the frame was really loose and falling apart, it had been glued messy and smeared around.
I also noticed the glass was somewhat trapped and couldn't fall out.
I plan to replace the uppers later on after some other things are resolved, in the meantime a longer term fix had to be applied soon.
I found some special screws on Amazon that I thought might work and not be too glaringly obvious.
They are Allen Hex 40mm long by M6, the inserts are 5/16 diameter at the shank, and I ordered black stainless washers too.
The inserts use the same Allen Hex wrench (included in the bolt set).
I also found the right drill bit for the insert at Lowes. DeWalt DW1120
I drilled a 5/16 hole through frame from the outside. If I did this again I would use a smaller bit from the inside, then use the 5/16 on the outer frame only.
The screws I selected were a little too long as the frame snapped together and compressed from my original measurements.
I stacked 5 washers on the inside for now, and ordered shorter screws to be swapped out next week. I also ordered smaller washers for the inside too.
If you look closely you can see the screw doesn't interfere with the glass track and sealing area
The inside view of the bottom rear screw
The three on the bottom from the inside
All four from the outside
Parts Used:
binifiMux 10-Pack M6x45mm Black Socket Cap Screws Barrel Nuts Kit for Furniture Bed Crib
Size: 10-Pack M6 x 40mm
18-8 Stainless Steel 5/16" Flat Washers (100 pcs) Black Oxidized in USA by Makers Bolt
Size: 5/16" (.343ID X .750OD X .050TH)
DeWalt drill bit Black & Gold series Part# DW1120
It looks hokey, but works until I can actually find replacements that are available...