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Either the replacement set you installed are of Chinese origin OR the Inspection Station is trying to make a buck (as TheBoogieman responded).

A long time Jeep technician friend recommends the Mopar throttle body cleaner 68628279 AA.

CONGRATULATIONS..... Good looking Jeep.

When I first had the SKIM module installed and the ECU programmed by my Jeep dealership friend; the bad chipped SKIM keys were all that was available. We went to Ace TrueValue and had them clone another key so that I would have two working keys until the C series SKIM keys became readily available.

My key was exhibiting the exact same problem approximately a year ago. There were times the engine would start and run; after several minutes it would die. Other times the engine would start and run fine. After testing numerous electrical connections and reading voltages and resistance on...

IF you decide to order the O2 sensor(s) from Rock Auto; I would call them to ensure they actually have them in stock... Not that you are on long term backorder....

You could try Bosch 23151 or Denso 234-4592 which are listed to replace the 23151. https://www.ebay.com/itm/125638033890?mkcid=1&mkrid=711-53200-19255-0&siteid=0&campid=5337789113&customid=&toolid=10001&mkevt=1...

Always enjoy hearing how Jeep owners get creative when working on their Jeeps. (y)

Is the Jeep stored outside ? After a month of sitting you might have a problem with mice chewing thru wiring insulation...

Please read my response #4 above; this may assist your with your problem .... Do you have access to a digital multi meter to do some testing ? When this problem occurs turn the ignition to ON; do you hear the fuel pump run for approximately 3-5 seconds ? IF the fuel pump does not run; does the...

In the past when I changed the motor mounts on my '98 XJ I used a floor jack and a piece of plywood under the oil pan to support the engine. I asked for the assistance from a Jeep friend to cut down the beneath and above access. Suggest you replace both motor mounts and at least inspect the...

Are you sure the torque converter has the same RPM engagement as the original ?

I believe Bestop and Quadratec sell the Tonneau Cover.

https://wranglertjforum.com/attachments/2006-tj-parts-list-pdf.14046/

DeoxIT D5 is what I use when cleaning electrical contacts and connectors since its plastic safe.

You may find the problem returns. There is a known problem of oxidation (black spots) where the instrument cluster plugs into the (2) BUSS connectors; the clips and pins develop microscopic oxidation which interfere with the communications. In the past I tried cleaning the pins and clips with...

Remove and inspect the harness wiring whr the 32 pin connectors plugged into the ECU (attached to the firewall above the battery) looking for oxidation or signs of overheating. Trace the ECU harness wiring across to firewall which is routed around the threaded head stud (right rear corner of...

The Parts Catalog for the 2005 Jeep does not show bearings and seals for the Dana 35; only the Dana 44 as indicated below.

GATORB8 is correct about the Overdrive switch although his schematic wiring colors are incorrect. This schematic is the correct one for the 04 Rubicon; wiring colors match. DG/LB, OR/WT, OR and BK.