Novak Conversions Jeep Wrangler TJ engine mounts

A Comparison of the OEM 05-06 OPDA to the Crown Aftermarket Version

sab

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I recently decided I wanted an oil pump priming tool, and I figured the best way to make one would be to use a castaway OEM OPDA. I replaced the OEM one in my LJ with a Crown one at about 48,000 miles, and I saved the OEM as a spare. Since it has relatively low miles, I decided to look for another one to make this tool. After acquiring one, I set to work on making the tool, but before I did so, I decided to compare it to the Crown, to confirm if Crown really had improved the design.

I started by removing the covers off each unit. After removing the covers, I punched out the roll pins in the driven gears and removed them. Here's where I noticed the first difference. The Crown unit uses a thin steel plain thrust bearing between the steel end cap and the gear (NOTE: in all the pictures below that show parts from both units, the Crown pieces are on top, and the OEM pieces are on the bottom):
1764209111361.png


Next, I removed the shafts from the housing and noticed the second change. The Crown unit has a spiral groove ground in it to transport oil up the shaft:
1764209615512.png


By the way, if you ever remove the driven gear from the shaft, make sure you mark it first. See the yellow paint on the Crown unit (my spare)? There's a matching spot of yellow paint on the gear on that side because the gear and roll pin hole are indexed. If you put the gear on 180° out, the cam and crank pulses won't be timed properly and you'll likely throw codes!

If you look just to the right of the target wheels in the photo above, you'll see the third difference. On the Crown unit (the top one), there are two steel spacers that simply hold the target wheel up off the bottom of the housing's chamber. In contrast, the OEM unit just has a rubber spacer in that position to hold up the target wheel. Associated with that difference is the fourth difference, inside the housing chamber. The Crown unit has a short bronze bushing inside, with a seal above that, and a rubber washer at the top, and it's not proud of the chamber's bottom, while the OEM unit has a long steel bushing that protrudes into the chamber:
1764210201130.png


The protruding bushing is the reason there's not a separate spacing riding up there with the OEM unit. The fifth difference is the bushing at the bottom end of the housing. The Crown unit uses a short bronze bushing, while the OEM unit uses a long steel bushing:
1764210711143.png


At this point, I cut the OEM housing in two pieces in between the upper and lower bushings. I then pushed the bushings and the seal out for an "exploded view" picture:
1764211345153.png


And then I pressed the lower bushing back in, pressed the target wheel off the shaft, and I now have my oil pump priming tool:
IMG_8378.JPG


Unfortunately, the shaft diameter is just over 1/2", so I'll have to turn it down on my buddy's lathe so that it can be chucked up in a 1/2 drill motor.

In summary, here's a sketch that shows the differences between the two OPDA designs:
1764214039220.png


And now you know - the Crown unit really is a better design. The bronze bushings are better than steel, the seal is moved above the top bushing, and there is a spiral oiling groove to drive oil up to the second bushing.
 
Thank you for this very helpful and resourceful thread. I’ve gone ahead and moved it to the resource section since it is certainly worthy of being one.
 
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I recently decided I wanted an oil pump priming tool, and I figured the best way to make one would be to use a castaway OEM OPDA. I replaced the OEM one in my LJ with a Crown one at about 48,000 miles, and I saved the OEM as a spare. Since it has relatively low miles, I decided to look for another one to make this tool. After acquiring one, I set to work on making the tool, but before I did so, I decided to compare it to the Crown, to confirm if Crown really had improved the design.

I started by removing the covers off each unit. After removing the covers, I punched out the roll pins in the driven gears and removed them. Here's where I noticed the first difference. The Crown unit uses a thin steel plain thrust bearing between the steel end cap and the gear (NOTE: in all the pictures below that show parts from both units, the Crown pieces are on top, and the OEM pieces are on the bottom):
View attachment 657628

Next, I removed the shafts from the housing and noticed the second change. The Crown unit has a spiral groove ground in it to transport oil up the shaft:
View attachment 657632

By the way, if you ever remove the driven gear from the shaft, make sure you mark it first. See the yellow paint on the Crown unit (my spare)? There's a matching spot of yellow paint on the gear on that side because the gear and roll pin hole are indexed. If you put the gear on 180° out, the cam and crank pulses won't be timed properly and you'll likely throw codes!

If you look just to the right of the target wheels in the photo above, you'll see the third difference. On the Crown unit (the top one), there are two steel spacers that simply hold the target wheel up off the bottom of the housing's chamber. In contrast, the OEM unit just has a rubber spacer in that position to hold up the target wheel. Associated with that difference is the fourth difference, inside the housing chamber. The Crown unit has a short bronze bushing inside, with a seal above that, and a rubber washer at the top, and it's not proud of the chamber's bottom, while the OEM unit has a long steel bushing that protrudes into the chamber:
View attachment 657635

The protruding bushing is the reason there's not a separate spacing riding up there with the OEM unit. The fifth difference is the bushing at the bottom end of the housing. The Crown unit uses a short bronze bushing, while the OEM unit uses a long steel bushing:
View attachment 657639

At this point, I cut the OEM housing in two pieces in between the upper and lower bushings. I then pushed the bushings and the seal out for an "exploded view" picture:
View attachment 657644

And then I pressed the lower bushing back in, pressed the target wheel off the shaft, and I now have my oil pump priming tool:
View attachment 657645

Unfortunately, the shaft diameter is just over 1/2", so I'll have to turn it down on my buddy's lathe so that it can be chucked up in a 1/2 drill motor.

In summary, here's a sketch that shows the differences between the two OPDA designs:
View attachment 657664

And now you know - the Crown unit really is a better design. The bronze bushings are better than steel, the seal is moved above the top bushing, and there is a spiral oiling groove to drive oil up to the second bushing.

Thanks sab ! And a special thanks to our friends at Daimler .
 
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Fabulous. I've been thinking about doing something like this for a long time, and now I don't have to. Thanks!
Yeah, I was doubtful that Crown actually made any improvements, so I wanted to see for myself. Making the priming tool was the perfect opportunity to do so. I was pleasantly surprised!
 
Yeah, I was doubtful that Crown actually made any improvements, so I wanted to see for myself. Making the priming tool was the perfect opportunity to do so. I was pleasantly surprised!
Oddly, the 2 most common failures we have seen with the Crown unit are the drive gear installed 180 out. Thankfully I'm fairly observant so we didn't spend much time chasing the problem. The worst one is we see the thrust bearing between the drive gear and lower housing snout worn away. Then the gear starts wearing away the snout. I've run across a couple that are missing almost an eighth of an inch. Without digging into it, I'll guess that the angle of the two gears drives the shaft upward.
 
Without digging into it, I'll guess that the angle of the two gears drives the shaft upward.
You are correct. A 90° worm drive, like the cam/OPDA drive arrangement, develops a reactive force inline with the axis of the worm gear (along with a frictional force along the tooth.) I haven't paid any attention to the helix angles, but depending upon the rotation direction, that force would push the shaft up or down. If you're seeing wear on the snout, it must push up. If it pushed down, the rubber washer below the steel bushings in the chamber would quickly disintegrate, I would guess.

If you look closely, you'll see wear on the steel thrust bearing of the Crown unit in my photos. That's my spare Crown OPDA, and I got it cheap on eBay because it had only been run for a few thousand miles. Other than some minor witness marks on the slotted drive end and on the gear, that thrust washer was the only part that showed noticeable wear in those few thousand miles. I don't know why 1) the OEM OPDA engineer choose steel bushings, or 2) why the Crown OPDA engineer chose a steel thrust washer at the snout, but I can guess - cost. As you know, there are far better material choices than steel for those parts.
 
Novak Conversions Jeep Wrangler TJ engine mounts