So checking things inside my 4.0 while doing the rear main seal, it appears that the cylinder one connecting rod is bowed, perhaps 1/8" or more off center. No idea how that could have happened. Only 97K miles on the motor.
Looking at my options the easiest yet proper repair I can think of would be to remove the head, remove the pistons and rods, get a new matched rod set pressed on the pistons, have just the rod journals on the crank polished, and reassemble the engine with new rod bearings and plastigauge check the rod bearing clearances. Does this sound reasonable?
Looking at my options the easiest yet proper repair I can think of would be to remove the head, remove the pistons and rods, get a new matched rod set pressed on the pistons, have just the rod journals on the crank polished, and reassemble the engine with new rod bearings and plastigauge check the rod bearing clearances. Does this sound reasonable?