Okay, I did my testing today, as promised. First, some vehicle data:
05 LJ Rubicon
Stock NSG370 6 speed
Stock NP241OR Transfer Case
Stock 4.11 Rubicon Gears
285/75R16 Tires (Load Range E) with about 7,500 miles on them
Speedometer Calibrated via SpeedoHealer v4
Next, a description of the test procedure. I used a Bluetooth ODB2 scanner (ODBLink MX+) with my iPhone (sorry, Zorba!) so that I could include GPS speed in the dataset. The PCM's vehicle speed and engine speed data streams, in addition to the iPhone's GPS speed, were logged during the tests. I performed the test twice. Once with 51 psi in the tires and again with 12 psi in the tires (both measured with hot tires). For the test, I drove the country road near my house with the cruise control set at approximately 40 MPH in 4th gear and recorded data. Each time, after completion of the data logging, I returned home and put my LJ in the shop on a level surface to measure the following:
Tire pressure (psi)
Hub height (inches) - measured with a tape measure
Rolling circumference (inches) - measured by putting a paint dot on the tire and driving forward to get two dots to measure between with tape measure
Here's the data collected from the first test:
Tire pressure = 51 psi
Hub height = 16.1 inches
Rolling circumference = 100.38"
Vehicle speed = 42.7 MPH (from GPS speed)
Engine speed = 2,314 RPM
Data (data point circled in blue):
View attachment 350721
Here's the data collected from the second test:
Tire pressure = 12 psi
Hub height = 15.6 inches
Rolling circumference = 99.25"
Vehicle speed = 41.9 MPH (from GPS speed)
Engine speed = 2,280 RPM
Data (data point circled in blue):
View attachment 350722
So, with data in hand, I went to GrimmJeeper's Gear Ratio Calculator to calculate the tire diameter from the vehicle and engine speed data (Mr. Bills' Test). Here's what I got from there for the two tests:
Test 1 - In fourth gear, to get 43 MPH at 2,314 RPM, the tire diameter has to be from 31.8" to 32.4"
Test 2 - In fourth gear, to get 42 MPH at 2,280 RPM, the tire diameter has to be from 31.5" to 32.1"
As shown, getting a tire diameter with this method is tricky due to the speed being calculated to the nearest whole MPH. For instance, with the first test, if the first number you try is 31.8", and you stop there, you'll conclude that it's 31.8", but if you start at the other end and stop there, you'll conclude that it's 32.4". That's over a half inch of difference. I decided to do the math myself to get the tire diameter to the nearest tenth of an inch, since it seems possible to measure a tire diameter to that level of accuracy. Am I splitting hairs? Absolutely. Is this necessary for gearing calculations? Probably not. However, remember the point of this exercise was to try to determine the best method for measuring tire diameter with regards to gearing. So, doing the math myself, I get the following results:
Test 1 - In fourth gear, to get 42.7 MPH at 2,314 RPM, the tire diameter has to be 31.9"
Test 2 - In fourth gear, to get 41.9 MPH at 2,280 RPM, the tire diameter has to be 31.7"
Now, the other two methods I employed in this testing to measure tire diameter were the hub height (or rolling radius) and the rolling circumference. Multiplying the hub height by two gives a diameter, and dividing the rolling circumference by pi gives a diameter. Doing those calculations gives the following summary of test results:
For Test 1:
Tire Diameter from Hand Gearing Calculations = 31.9"
Tire Diameter from GrimmJeeper (worst case) = 32.4"
Tire Diameter from Hub Height = 32.2" (16.1" x 2)
Tire Diameter from Rolling Circumference = 32.0" (100.38" / pi)
For Test 2:
Tire Diameter from Hand Gearing Calculations = 31.7"
Tire Diameter from GrimmJeeper (worst case) = 32.1"
Tire Diameter from Hub Height = 31.2" (15.6" x 2)
Tire Diameter from Rolling Circumference = 31.6" (99.25" / pi)
Conclusions
- If we use the diameter from the hand gearing calculations as the most correct one (since it's accurate to a tenth MPH), the worst-case errors from using the GrimmJeeper calculator to estimate tire diameter are 0.5" (Test 1) and 0.4" (Test 2), or less than 2%.
- The error from using the hub height to estimate tire diameter are 0.3" (Test 1) and 0.5" (Test 2), or less than 2%.
- The errors using the rolling circumference to estimate diameter are 0.1" for both tests, or about 0.3%.
- As I mentioned in an earlier post, the rolling circumference method is the most accurate, and the reason for this is that when you measure that, you're measuring the actual distance the vehicle rolls with one revolution of the tire.
- The manufacturer lists the diameter of my tires as 33.07" (but they also have 7,500 miles on them). The error from using that number is only about 4% compared to the two diameters arrived at by hand calculations in the two tests I did, and that's probably accurate enough for gearing changes, too.
- All of these methods are likely accurate enough for gearing calculations, depending on how accurate you want to be. For instance, the range of engine speed in 6th gear at 70 MPH from the GrimmJeeper site for the range of tire diameters from the four methods (31.2" to 33.07") is 2,455 to 2,603 RPM - just 148 RPM, which is not likely to be a problem if you're off by that much. Tire size is just not that critical.
So, I guess Mr. Bills and I were both correct. Using hub height times two for gearing calculations will be accurate enough, but using the rolling circumference is the most accurate of the four methods (GrimmJeeper, hub height, rolling circumference, and manufacturer's diameter).
Further Thoughts
Even though it was just about 1%, the change in rolling circumference surprised me some, so I checked hub height and rolling circumference for two other pressures (5 psi and 26 psi), but I didn't drive the LJ with those pressures. Here's a summary of those numbers:
View attachment 350740
These data show that the hub height change with tire pressure is very non-linear, especially when pressures get into the single digits. The fact that rolling circumference for 26 psi is less than that for 12 psi is probably due to measurement inaccuracies (the paint dots are faint and slightly different shapes so it's difficult to be perfect).
However, while the hub height grows about 16% (2.2"/13.9") from 5 psi to 51 psi, the rolling circumference only grows about 3% (2.76"/97.62") for the same pressures. As I said earlier, the 3% change in rolling circumference due to tire pressure is insignificant, but the 16% change in hub height is not insignificant. Then again, how many times do we do gearing calculations for tires at 5 psi, right?
I suspect that rim width has a lot to do with the rolling circumference and the resulting tire diameter calculated from it, and since the manufacturer's don't give rim width information with their diameter data, those numbers seem to be the most inaccurate.