No aftermarket exhaust system, by itself, is going to increase mpg or HP. Especially not mpg which was the Holy Grail that all of Detroit worked on to wring every possible mpg out of their products due to the ever increasing demands of the EPA. The days of easy mpg gains are long-gone.
The O2 sensors can't be deleted as they are used by the computer to calculate the air/fuel mixture. They are a key part to the engine running properly no matter the altitude or temperature.
The main catalytic converter on older TJs can be deleted but it requires an aftermarket "fake O2 sensor" be screwed into it to keep the computer happy, or at least prevent it from generating a continuous bad catalytic converter code.
The pre-catalytic converters on newer TJs might be deletable but that'd require the PCM to be reprogrammed or you'd see a constant Check Engine light. Maybe Mark @Wranglerfix at www.wranglerfix.com might be able to help on that.
having a cat is a bonus to keeping the noxious fumes down when in traffic or on the trail with the top down too.
Theres definitely some nostalgia to the stink from my 70 k20 with no cats,but it can give you a headache.
Cats help make your rig quieter too.
Been a quiet reader on this forum for years. Jerry, you and the rest of the TJ community have provided so much great info! Thanks. Time for the exhaust to be replaced on my 97’ 2.5l. Manifold was done a while back due to crack. O2 sensors are new and PO deleted catalytic converter instead of getting cat converter recall work done…..actually still is listed as incomplete with Jeep dealer. Doubt they would replace the cat when its not even there anymore…..real question is….do i replace down pipe and back with walker everything including Cat? Or do i leave the cat out, replace with a straight pipe, and use o2 sensor bung spacer (just on sensor after cat)?? My tj is bone stock and i love it that way. Since replacing the o2 sensors, CEL (o2 sensor code) was gone and then came back within 20-40 miles now with P0420 for the cat. MPG has always been around 15 or so but now has dropped horribly to under 10. Just looking to get back to the 15 mpg and most importantly, do the best thing for the engine and longevity.