Ideas to improve PCM water resistance? WranglerFix PCM is water resistant, but susceptible to water intrusion.
I recently upgraded to a WranglerFix PCM. It has performed great until my last trip to the Mammoth Lakes area. We had some heavy afternoon showers during a week there. I had some water in the passenger footwell, so need to check the airbox drain (which I have in the past year). I mention it to calibrate the level of rain. On a trail day after the rain, I went through some 6" deep puddles with enough speed to get splash on the windshield. I then had the CEL on, CEL blinking, engine quit. (no evidence when I lifted the hood that the PCM was externally wet. I was towed 15 minutes, restarted and returned to camp (a 45 minute freeway drive). I went to have the codes read, but no code reader would communicate. Then the CEL went off.
To get the mud off before the drive home, we went to a car wash with a wand. I did my normal routine removing mud, spraying under the wheels etc. no direct shot at the PCM. Of course the problem re-occurred! We waited about an hour and was able to return to camp from Mammoth.
The next day we drove home 7 hours to San Diego. after an hour the CEL went off and stayed off. I am/was more suspect of the Crank Position Sensor (CPS) being fouled as it is lower on the bell housing at about “four o’clock” versus the “11:30” position of my other 4.0 jeeps. The symptoms I experienced could be consistent with this… but I could not confirm with a code reader
. I have now noted that the CPS connector has no gasket seal. Hence, I have filled with dielectric grease to hopefully make it more robust to puddles (if that was it).
I sent the PCM to WranglerFix as it could not read codes, and i noted when removing it that it appeared as though hot melt glue was coming out of the unused connector port - see pic. He told me it had water inside and that they are water resistant - not water proof. Fair enough. He has warrantied it and has my respect and appreciation for that.
Sometimes one thing hides another. It could be moisture got in the PCM and fried part of it that did not allow codes to be read. Certainly something got hot and leaked out. Rain as root cause? ( I live in San Diego, so my jeep does not get much rain!)
Recall, it was working otherwise... I just did not want to go on the trail in the future unable to read codes. With the leaking "hot melt", it also need to be looked at. I still wonder about the the CPS, as it is more likely I got water there both from the puddle and car wash. I have replaced CPS on a 92 wrangler and 2001 cherokee, so I am familiar with the symptoms they produce.
In the pic below, you see the seam on the WranglerFix PCM. I am inclined to RTV it. (there is a breather membrane i will not touch, but you get the idea). The WranglerFix PCM is in the mail to me right now. He indicated he is working to improve the water performance - So I will visually look to see if the externals are different. I want him and my jeep to be a success - I have never before been the one broken down before and I try to avoid that.
Thanks for reading and thoughtful feedback.