I’m having a similar issue but my issue does not change is not related to the front suspension parts. I just picked up my first TJ and there is a lot of play in the steering even before the gearbox is engaged, that is the play I want to fix. Admittedly I will be doing other front end fixes in the near future but I don’t think any of that would cause the ply I’m experiencing.
I took it to a mechanic who just changed the steering gearbox and said it was leaking but the play is still present. So there is a brand new gearbox and I have examined where the shaft is moving and followed it all the way to the top of the gearbox, it’s moving at that connection but only starts to move petmin arm after literally inches of movement of the steering wheel.
The mechanic is saying it’s everything after the petmin arm, U joints, tires, ball joints, etc. basically I feel like he is looking in all the wrong places.
I just had my wife move the steering wheel with the Jeep off, and she was able to rotate the steering significantly back and forth before it was “hard” so with power steering off she was right in the play area and the shaft seems to have immediate response to the whee turning, all the way along the shaft but right at the bolt that holds onto the steering box I can see it doesn’t move the box gear the shaft is just moving back and forth without even engaging the gears.
I’ll admit I am new to TJ and new to mechanics but I’m a fairly logical guy and to me it doesn’t even seem to be the shaft, it looks like it’s the gears which I just replaced!!
Can you guys help me understand if it’s feasible that the lower shaft may not be engaging and therefor needs repacked? the connection at the bottom may be stripped or something? Honestly I still think it’s he gearbox so I was debating trying to adjust it but I’m not sure it would cause that much play.
It does appear someone put spacers on the springs, I’m guessing 1.25” based on my measurements and I’m running 31’s.
I have looked at a hundred articles on here and I expected the gear box to fix it. Any chance or way to test if it’s a bad replacement gearbox?? Need help here - o can post a video of the play.