Engine won't reach normal temperature after cooling system replacement

ChristopherJ

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Guys, I replaced my radiator, water pump, thermostat (195°), and thermostat housing today, and now either my temp gage is lying to me, or my engine won’t reach normal temperature. It’s running cold. My fan clutch is locked, has been since I got it.

I noticed weeping from somewhere up there, so I bought a water pump. Before installing the pump, I decided to flush the system. What came out of my coolant system was mud. Brown, with lots of goo chunks and slime. So I flushed it 3 more times, and it wouldn’t clear up much at all. Under the cap, the radiator looked bad. Lots of silty rust-colored sediment. So I decided to replace it, too. I was going to replace the coolant temp sensor, too, but the auto parts store gave me the wrong part, so I put the old sensor back in. Before I put it in, I noticed that the end of it was covered in silty residue, so I lightly hit it with a scotch brite pad and shined it up a little before re-installing it. I then filled the system with distilled water because I want to flush it at least once more to see what comes out before filling with coolant. I started the vehicle to burp the system, and it would never reach normal temp while idling. I listened closely to see if the engine seemed to be distressed, then I realized that I have no idea what that would sound like, so I stopped. I observed the exhaust, it doesn’t seem to be burning anything it shouldn’t. I had the heater on at idle, it got warm for a moment, then got cool. I took it for a short drive, and the temp still wouldn’t reach normal, but the heater started blowing warm again. Not exactly hot, though. I took some pictures, that was at a stoplight. It actually got ever so slightly cooler when at speed. When I got home, I could rest my hand on the valve cover, it was not too hot. The radiator cap was cool to the touch on top. Inside the cab, the gauge was very consistent during my drive, and didn’t randomly fluctuate. I checked for leaks, there seem to be none so far.

My fan clutch is locked on. I did the spin test when warm and cold, and it’s the same either way, it won’t spin much, not even 1/4 of a turn after I let go. I understand that having the fan on all the time will lower the temp, but that much? I’ll get a new fan clutch as soon as I can, but it’s going to have to wait. I ensured that the thermostat I put in was a 195°.

Any advice? I’m going to try burping it again tomorrow morning to see if I can get any air out of the line, and I’m also going to go get the correct coolant temp sensor and install it.

What part controls the temp gauge in the instrument cluster? Is it the coolant temp sensor? Do you think I got a bad thermostat? Could air in the system be causing this? What I’ve read led me to believe that air in the system would cause spikes, not cold. Is there any chance that this problem will magically correct itself over the next few days? I really don’t relish the idea of tearing it back down.

You may remember from a couple of other threads I posted recently that this is all new to me. I have absolutely no mechanical skill, and probably have low mechanical aptitude. I'm not going to lie, I bought this old Jeep specifically to learn how to work on a vehicle because my friends on Facebook post about their restorations frequently, and it looked fun and rewarding. But, after the investment, I must admit that tinkering with critical systems like this is anxiety inducing. I could use some advice please.

I used this guide for the install, as well as numerous YouTube videos:

https://www.stu-offroad.com/engine/05pump/waterpump-1.htmhttps://www.stu-offroad.com/engine/05pump/waterpump-1.htm

Thanks guys.

temperature.jpg
 
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Gauge may be off, if it doesn't overheat, and has heat inside, I'd drive it. There may be an answer to this, I'm not going to add to it by posting guesses...stay tuned to your thread, it will be ok.
 
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Did you drill a hole in the thermostat? Not that it should make any difference to the opening/closing, but my understanding is that you drill a 1/8" hole in the inner ring of the thermostat. Creates an easy way for the cooling system to purge air but doesn't compromise thermostat operation. I've done it on a couple Jeeps now with no issue and no worries about getting air lock.
 
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Sounds like you still have air to purge. Good reason to keep an instant read thermometer in your toolbox. You can stick it in the fins near the inlet on the radiator and watch for the thermostat to open. Or if you have hands of iron you can also just feel the upper radiator hose as well.
 
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Coolant level is..???

Do NOT run any heat and let it idle for 15 mins. No heat or defrost..OFF!!
How hot is it getting?

Now....next question is this...

How much sludge are we talking? Massive amount?
You absolutely positively must get the heater core swapped. If it's plugged up...even partially it won't allow you to realize proper heat in cab.

It also can prevent a proper flow through of the coolant through your entire system.

Don't stress..all this can be resolved but the reason for your sludge is someone chose to use those stop leak pellets. Absolutely the worst thing you can do to a cooling system.

If a stop leak is a must aluminum dust isn't as harmful as those chocolate pellets.

Good luck and don't stress.
 
Why must be absolutely positively get the heater core swapped? And diagnosing that somebody put coolant tabs in it and that that's the issue from that far away with out even pictures is...... presumptuous. Coolant tabs are not going to cause massive amounts of sludge. GM put them in some cars from the factory and recommended continuing to add them every coolant change. I'm not recommending everybody run them, but you being so convinced they are the reason for the sludge is not sound trouble shooting. I'm not a fan of that aluminum flakes junk people pour in.

OP-try harder at getting your system cleaned out. Start flushing with just water (garden hose is fine for this part) so you aren't wasting money and polluting. You can use distilled if you want, but for flushing, you already have a ton of goo in there so.......

Disconnect the hoses going to the heater core and stick the hose on either end. This will force flush water both directions through the core. Do that a bunch of times to break gunk up and make it spray out the other end. Then just do your best to clean out the block and radiator. You can even put your thumb over the other end to increase the pressure then let it rip to help things along a la hydraulic hammee. Do it until the water comes out clean. There is a coolant plug on the side of the block. Open that up if you really want to get in there (and I recommend you do but it ain't easy to get to). Once you get all much sludge and sediment out as you can, fill it up with distilled and maybe flush if you want and go drive for a 20-30 min or more. Drain, repeat as many times as it takes to get satisfactory results.

It's going to take some time and work but you'll get proficient at it lol. Like Jerry said, is the T-stat one of those crappy fail safe units? Whatever kind it is, making sure it's seated correctly is important, but I'm not sure you could have got the thermostat housing on without leaking if it wasn't. Same for putting it in backwards.

Most of that was aimed at lack of heat from your heater and dirty coolant. The low temp reading could easily be a bum sensor. Check rockauto for a mopar sensor. Could also be gunk insulating the sensor a bit (not sure how long you drove it to get it up to temp) or even a lack of coolant leaving the sensor sitting in an air pocket.
 
Did you drill a hole in the thermostat? Not that it should make any difference to the opening/closing, but my understanding is that you drill a 1/8" hole in the inner ring of the thermostat. Creates an easy way for the cooling system to purge air but doesn't compromise thermostat operation. I've done it on a couple Jeeps now with no issue and no worries about getting air lock.
I'll try that. If I pull the thermostat out now, does that mean I'll have to scrape and replace the gasket again?
 
Fail safe or conventional thermostat? Seated properly and facing the right direction?
I can't tell what type of thermostat it was, but it was called Safe-T-Stat from Napa. Sounds like it could be a fail safe? I took great care to ensure that it stayed seated. As for the direction, I tried to keep the ridge on the top of the thermostat perpendicular to the direction of the hose. A youtube video suggested this to keep flow good.

thermostat.png
 
I can't tell what type of thermostat it was, but it was called Safe-T-Stat from Napa. Sounds like it could be a fail safe? I took great care to ensure that it stayed seated. As for the direction, I tried to keep the ridge on the top of the thermostat perpendicular to the direction of the hose. A youtube video suggested this to keep flow good.

View attachment 211912
Replace with stant or mopar tstat
 
Coolant level is..???

Do NOT run any heat and let it idle for 15 mins. No heat or defrost..OFF!!
How hot is it getting?

Now....next question is this...

How much sludge are we talking? Massive amount?
You absolutely positively must get the heater core swapped. If it's plugged up...even partially it won't allow you to realize proper heat in cab.

It also can prevent a proper flow through of the coolant through your entire system.

Don't stress..all this can be resolved but the reason for your sludge is someone chose to use those stop leak pellets. Absolutely the worst thing you can do to a cooling system.

If a stop leak is a must aluminum dust isn't as harmful as those chocolate pellets.

Good luck and don't stress.
I tried to wait for it to get to temp before turning on the heater last night, but it never got there. I'll do it that way again this morning.

As far as the sludge, I don't know exactly how to quantify it. I may have exaggerated a little, but there definitely was a buildup of sludge in the coolant reservoir that I had to spray out a couple of times. It came out in slime glops. When I had the pump and tstat off, I could see a layer of the same slimy crap covering every surface inside. It was pretty alarming. I wish I had taken some pics of it.
 
Why must be absolutely positively get the heater core swapped? And diagnosing that somebody put coolant tabs in it and that that's the issue from that far away with out even pictures is...... presumptuous. Coolant tabs are not going to cause massive amounts of sludge. GM put them in some cars from the factory and recommended continuing to add them every coolant change. I'm not recommending everybody run them, but you being so convinced they are the reason for the sludge is not sound trouble shooting. I'm not a fan of that aluminum flakes junk people pour in.

OP-try harder at getting your system cleaned out. Start flushing with just water (garden hose is fine for this part) so you aren't wasting money and polluting. You can use distilled if you want, but for flushing, you already have a ton of goo in there so.......

Disconnect the hoses going to the heater core and stick the hose on either end. This will force flush water both directions through the core. Do that a bunch of times to break gunk up and make it spray out the other end. Then just do your best to clean out the block and radiator. You can even put your thumb over the other end to increase the pressure then let it rip to help things along a la hydraulic hammee. Do it until the water comes out clean. There is a coolant plug on the side of the block. Open that up if you really want to get in there (and I recommend you do but it ain't easy to get to). Once you get all much sludge and sediment out as you can, fill it up with distilled and maybe flush if you want and go drive for a 20-30 min or more. Drain, repeat as many times as it takes to get satisfactory results.

It's going to take some time and work but you'll get proficient at it lol. Like Jerry said, is the T-stat one of those crappy fail safe units? Whatever kind it is, making sure it's seated correctly is important, but I'm not sure you could have got the thermostat housing on without leaking if it wasn't. Same for putting it in backwards.

Most of that was aimed at lack of heat from your heater and dirty coolant. The low temp reading could easily be a bum sensor. Check rockauto for a mopar sensor. Could also be gunk insulating the sensor a bit (not sure how long you drove it to get it up to temp) or even a lack of coolant leaving the sensor sitting in an air pocket.
I'll try the heater core tip. Yesterday I was tempted to hook the hose up to the block when the pump and thermostat were out. Would that have been ok, to spray water into the thermostat hole? I didn't because I was afraid of ruining something, but I was tempted to stop completely and come ask here.

Is the "coolant temp sensor" what actually controls the dash temp gage? Is the NAPA "Safe-T-Stat" a fail safe unit?

https://www.napaonline.com/en/p/MRDSS1950072?keywordInput=thm+ss1950072
 
Thermostat stuck open, the wrong thermostat, or missing thermostat is the only thing that would cause low operating temp.

what brand is it? Are you sure it’s not a 180* in a 195* box?
I'm not sure. I didn't check the unit. I will replace it as you suggested, and I'll check to see if it really was a 195 when I pull it out, I'll report back.
 
I'll try the heater core tip. Yesterday I was tempted to hook the hose up to the block when the pump and thermostat were out. Would that have been ok, to spray water into the thermostat hole? I didn't because I was afraid of ruining something, but I was tempted to stop completely and come ask here.

Is the "coolant temp sensor" what actually controls the dash temp gage? Is the NAPA "Safe-T-Stat" a fail safe unit?

https://www.napaonline.com/en/p/MRDSS1950072?keywordInput=thm+ss1950072
There was no info in that link that could tell me.

If you spray a hose into the thermostat housing and the thermostat is closed (and it should be) the only thing it will get you is wet, but it won't hurt anything.
 
I tried to wait for it to get to temp before turning on the heater last night, but it never got there. I'll do it that way again this morning.

As far as the sludge, I don't know exactly how to quantify it. I may have exaggerated a little, but there definitely was a buildup of sludge in the coolant reservoir that I had to spray out a couple of times. It came out in slime glops. When I had the pump and tstat off, I could see a layer of the same slimy crap covering every surface inside. It was pretty alarming. I wish I had taken some pics of it.
You really should consider doing a drive around flush like the one from Prestone or similar to get the system cleaned out. Do not ever install a new radiator if you can still see crap in the head.
 
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There was no info in that link that could tell me.

If you spray a hose into the thermostat housing and the thermostat is closed (and it should be) the only thing it will get you is wet, but it won't hurt anything.
I meant while I had the thermostat out while I was cleaning the gasket surface. Can I shoot water into the big gaping hole in the block where the thermostat housing mounts? How about into the big gaping hole where the water pump sits?