Well, I took today to help my dad dial in his TJ a little bit. He recently put on a Barnes skid plate that gives a 1” tuck, regeared from 3.73 to 5.13 with a grizzly locker in the rear. He’s still on 33s but wants 35s soon. I went over to help him drive the Jeep around to get some break in miles and man did it have a bunch of problems. It had every vibe in the book! Idle vibe, acceleration vibe, high speed vibe, high speed harmonic. And bad! But at the end of the day we got it down to just a small front driveshaft vibe @65 mph.
First step was to isolate the vibes. Removed front driveshaft to just work on the rear.
I noticed there were 2 bolts from the Barnes mounting plate pressing up into the tranny mount. No good! ground down those bolts and boom idle roughness gone.
Next noticed his pinion slope was .7* higher than the driveshaft slope. No good! Dropped that pinion to about .5* lower than the driveshaft. Much smoother still needed work.
Replaced the ujoint in the rear driveshaft at the pinion and wala! No more vibes all the way up to 70mph.
Put the front driveshaft back on and still a vibe at 65. Checked pinion and pinion is 1* higher than the shaft which should be the happiest geometry for that ujoint. We can’t go any lower even if we wanted to because rubicon express makes shitty control arms and they won’t go short enough. We also tried my driveshaft and still vibes.
And that’s where we left off! Not sure the next steps but a hub kit may be in his future as well. Maybe 35s will decrease the high speed vibes enough though

not sure what we will try next.