K&N cold air intake removal

Google the “TJ Windstar Cowl Intake”.
It will probably cost the same as a replacement air box but frees up a lot of room. Plus it actually does pull colder air, but uses a paper filter
 
All jokes aside. If you want to build something better then do a hand made snorkel with a filter box. Include a check valve at the bottom of the filter box if your not going to have some sort of trap to allow water out. If your super ghetto you can do this with the stock intake air box and just seal it a little better and plumb the snorkel out the tiny little elbow intake it has.
 
can't you get very fine mesh covers to put on the filters so it doesn't let as much crap in
One mesh prefilter is not even nearly enough, it takes two stacked over each other to even begin to help. 25 years ago, before I learned how bad K&N air filters were, I installed one on my previous Wrangler TJ. Then a friend saw it on the trail and freaked out, said "let's take the air intake off and look inside your throttle body". We did and I freaked out how much dirt was inside the air intake tube and throttle body.

I installed a K&N PreCharger pre-filter and there was still WAY too much dirt getting past even K&N's prefilter so I had to add a second oiled-foam prefilter over the top of it to get the dirt level down to a lower level. Still not good but better than it was.

These photos are of my K&N with the two prefilters I ended up having to add.

K&N.jpg
K&N1.JPG
K&N2.JPG


Then there were some scientifically conducted lab tests done on air intake filters. The K&N came in dead last and past 18X more dirt, plugged up 3X faster, and captured 37% less dirt than the AC-Delco air filter did. That extra dirt ends up in your engine where it significantly increases engine wear.

This is one of the charts produced during the lab test. Note the very last sentence that I bolded for emphasis.
K&N Chart with Text.JPG

I now run the factory air intake system with a paper element air filter. And there was ZERO performance difference. The reason is because the factory air intake system was purposely designed to be 100% free-flowing. It in fact, according to Jeep engineering, is capable in STOCK form of passing 3X more air than the engine is capable of consuming at full redline RPMs and full throttle.

Would I run a K&N if I had a race car racing quarter-mile drags? Probably. But that'd be the only situation I'd run a K&N in.

Don't run a K&N. Not even to impress your buddies.
 
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When I acquired my LJ it also had the K&N CAI installed. I pulled the filter and when looking down the tube I could see a fine layer of dust coating the inside. I cleaned out the tube and replaced the filter with this dryflow synthamax and the inside tube has been dust free ever since: https://www.amazon.com/gp/product/B004IARHI6/?tag=wranglerorg-20

Hope this helps as an alternative option to sourcing an OEM filter-box setup.