Novak Conversions Jeep Wrangler TJ engine mounts

My LJR journey

nevada72

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Original poster
Joined
Dec 26, 2023
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PNW
It's been a long while in the making but I have settled on what may be my third and last Jeep Wrangler - a 2005 Jeep Rubicon Unlimited. I've done "build" threads on cars and bikes, but this will be my first Jeep thread of the process. It's not a "build" per se, but just ownership and the inevitable changes that many of us do. And some repairs that are inevitable as well.

My first Jeep was a 1980 CJ5 with the 4 banger. Man, that thing was slow! But it did really well off road. That was back in the 80s, so it's long gone and probably been turned into sardine cans or wherever recycled metal goes. The second Jeep was far more recent. We relocated from Wisconsin to Washington and the region is perfect for wheeling. So we ended up dipping our toes in the Jeep waters with a a nice 2003 TJ sport -
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It was really nice but I soon learned that if I wanted to do any serious trails, or even semi-serious ones, I needed to make some changes. I added up the cost to do what I wanted to do and decided it would be best to just start over with a Rubicon to get the D44s and the Rubicon transfer case, among other things.

Wanting is one thing, but buying is another. Prices vary greatly on LJs and even more so with LJRs. I saw them as high as $40K and the average seemed to be around $18K - $22k. I searched for about 3 months and found this one in Sedona AZ -

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The price was right, the miles were right (87K) and the prior owner had done a lot of nicely executed mods. The gentleman that owned it passed away and his widow sold it to the Jeep dealer in town. I just happened upon the ad doing a national search the day they got it. I bought it over the phone when the salesman did a Facetime chat with me. I flew down and drove it back home in the 110 degree heat! As it turns out, the gentleman that owned it was part of a Jeep group associated with the dealer and did a lot of search and rescue using this Jeep. As such, he needed it to work and work well. The salesmen where all gathered around it when I arrived and they told me that they were well aware what a special Jeep this was and if I didn't buy it, there was a line forming behind me. I did not need any convincing, rest assured.

The 1200 mile drive back was eventful due to the weather. it went from intense heat to intense wind. I basically drove into a Haboob once past Las Vegas. The Jeep struggled to maintain highway speed the wind was so intense. And the dust and sand made it seem like it was foggy out. I was really hoping the Jeep had been well maintained and would take this punishment. And it did. Beautifully. Ultimately, it got me home safe and sound.

Next up - Be careful when you tell your wife "This Jeep needs nothing". :D
 
Whenever I buy a used vehicle that's more than 10 years old I pretty much take it apart to a certain extent. By "to a certain extent" I mean whatever the project merits. In one case I started cleaning up a 1971 BMW R75/5 and by the end of that cleaning session the bike was in pieces and down to the bare frame. In the case of the LJR I hoped it wouldn't be that extreme, but I did know I had about 2 decades of AZ dust to scrub out of every nook and cranny. Patting the seats or carpet firmly created a sand storm in the Jeep. So that was step 1 - remove and clean the interior.

Man, what a pain. It comes apart fairly well, but it was a lot. It also gave me line of sight on some questionable wiring that I removed and replaced with something more appropriate.

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I'm sure to some this seems excessive. But look at all that dust! I figured I would be inhaling that for the rest of my life if I left it so I went to work.

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I have a lot more pics but I think you get the idea. I spent about a week cleaning everything.

And once it was done it looked pretty good! The carpet just hung on to that "old carpet" smell, so Bed Rug it is!

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And while the dash was apart I added a double din CarPlay unit and backup camera, as well as Garmin GPS.

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And I left the side carpet out in back as I like the look. I did reuse the factory carpet on the back floor. I may replace that with Bed Rug as well.

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Next up - inventory...
 
Hopefully your heater core is good….
Would suck to pull the dash apart again.

Nice work btw! I really want another LJ and red would be the color. However, the cost of divorce would probably not leave me enough money to mod it the way I want. Lol
 
Hopefully your heater core is good….
Would suck to pull the dash apart again.

Nice work btw! I really want another LJ and red would be the color. However, the cost of divorce would probably not leave me enough money to mod it the way I want. Lol

Yeah, I thought about the heater core but honestly, the work to get it out even with the dash removed is still a lot. That coupled with the uncertainty of the quality of the aftermarket replacement led me to decide to leave it be. So far, so good. I also did a radiator/heater core flush (I'll post about that in a bit) and it all came out looking clean, so fingers crossed.

I appreciate the compliment btw. I would have taken a LJR in pretty much any color, but the red was ideal. Now my neighbors think we have a "red" fetish. :D

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Now that the Jeep was cleaned up I started to look in earnest at the mods that had been done. As mentioned, I had a pretty good feeling about the gent that owned the Jeep prior to me He was the second owner btw. He owned it for 16 years. Bought it when it was just a few years old from the original owner. I made sure to run the Carfax and it had two owners, which is a very good sign. Anyway, I had faith that things were done right. And after digging a bit deeper, and reading up on the brands, I feel that faith was justified.

The wheels were (more on that in a bit) Dick Cepek. Pretty common. The tire size was what I wanted - 33x12.50x15.

Right away you can see the aftermarket bumper. Someone told me the brand, but I forget now what it is. And of course the winch - Warn XD90001.
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Then the Teraflex swaybar.
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You can also see the springs. Turns out to be Rubicon Express 4 inch lift with matching adjustable lower control arms and track bar. Shocks are Bilstein 5100 (I think).
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Moving back are the sliders. They appear to be early Poison Spiders (but I could be mistaken). I had tried my hand at refinishing them, but decided to powder coat.
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Poison Spider corner armor (again, I think) with AZ pinstripes and Rock Hard bumper and spare tire carrier. I was surprised at how expensive that was.
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Under the Jeep I found this -
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Other than that pretty much stock. There's a cold air intake and a Jasper sticker on the fuse cover - Turns out the transmission was replaced 40K miles ago, so that's nice.

Next up, some repairs, some upgrades...
 
Novak Conversions Jeep Wrangler TJ engine mounts