Novak Conversions Jeep Wrangler TJ radiator

The Old Man Jeep (a '06 LJ build)

ChadH

TJ Enthusiast
Original poster
Lifetime Supporting Member
Joined
Feb 8, 2024
Messages
322
Location
Montana
Well it sure is nice to see some familiar names! It's been some time since being a part of a TJ forum but I am back after some years of life events.

Over the years I had the joy of working on a few different builds. From my original TJ (https://www.jeepforum.com/threads/majestic-eagle.1434780/#post-14404781), to the 97 OBS (https://forum.expeditionportal.com/threads/destination-unknown-a-1997-f350-build.172147/), then on to the current Gladiator (https://www.jeepgladiatorforum.com/forum/threads/destination-unknown-2022-jtr-journal.66430/), and rounding the corner back to a new to me LJ!

Over the last years of changes, and nearing the finish to my JT build, I had an itch that needed to be scratched. The TJ G.E. is near and deer to me with some very significance sentimental value. But, ever since I purchased it I always wished I had just a couple more inches of room. An opportunity came up and I had to go for it. This LJ is in very good condition. I am the second owner, previous owner I believe was an old Vietnam vet that I think passed. How fitting it is to now be owned by another combat vet. This no doubt was the previous owners joy, with just under 63,000 miles and the most minimal rust of any other that I have seen not at an obnoxious +50K price!
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I was pretty nervous with the process of acquisition, but it went smoother than expected and they were helpful in providing all of the pictures and information I asked for. Here are just a few. It might not look like it but the red is in facet red dirt/clay dust. I have yet to scrub it down for rust prevention. There are of course a few scratches from rocks that have started to rust but a wire wheel, paint, and overcoat will fix that. No cancer to be found on this beauty!
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This build will be different than previous ones. My original TJ was with the unrealized intent of unrealistic off-road fun. It never got finished and now definitely needs some love after several years of neglect - yet it remains the most reliable vehicle I have ever owned. The F350 was a great truck to tow my home and could go places I wouldn't dare take the TJ while traveling for work, but it was cumbersome for a broken body and parts were getting hard to find. The Gladiator is an awesome and down to earth 'overlander' rig with all the cool things, but with electronics galore on these new vehicles I wonder about longevity.

This LJ, will be built with aging in mind to be my "Old Man Jeep". It will function overall as the Gladiator for camping trips (though not multi-week long ones) and getting groceries as well as weekend cruises, but it will be 'old school' and simple (in 2024 terms of fancy electronics) like the TJ. It feels like this is coming full circle, but I am very excited for this to be built. As much as I love the Gladiator, something about the TJ just put a smile on my face no other vehicle can do. And this LJ will be just as reliable and small and fun, with a bit more storage and comfort. The TJ/LJ platform just has a reliability reputation for me that far and above exceeds any other vehicle I have ever owned. So, the LJ will be a mild build - past the age of wild and crazy I am anymore and body failures make hard core unenjoyable. But, capability is always desired, along with modular ability.

So stick around, and join along in the story of my Old Man Jeep.
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Welcome to the forum and nice LJ!

I’m also a refugee from the Jeep forum and the old jeepsunlimited forums just now getting back into jeeping after life events as well.
Bought an LJR last summer as my built TJ rusted out.
Forgot how much money you can dump into these things.
Thankfully kids have been out of college and out of the house for a while to give my bank account time to recover.
Many of the TJ expert crew are on here. Unfortunately I’m not one of them lol.
 
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Welcome to the forum, and great intro! I too, have reached "old man" stage with my TJ, but it still puts a smile on my face.
 
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From one combat vet to another, Welcome. I also have a JTR same color but I haven't done much to it.
https://www.jeepgladiatorforum.com/forum/threads/22-jtr-build-in-tx.62643/#post-1217448

I'm looking forward to your build

Well it sure is nice to see some familiar names! It's been some time since being a part of a TJ forum but I am back after some years of life events.

Over the years I had the joy of working on a few different builds. From my original TJ (https://www.jeepforum.com/threads/majestic-eagle.1434780/#post-14404781), to the 97 OBS (https://forum.expeditionportal.com/threads/destination-unknown-a-1997-f350-build.172147/), then on to the current Gladiator (https://www.jeepgladiatorforum.com/forum/threads/destination-unknown-2022-jtr-journal.66430/), and rounding the corner back to a new to me LJ!

Over the last years of changes, and nearing the finish to my JT build, I had an itch that needed to be scratched. The TJ G.E. is near and deer to me with some very significance sentimental value. But, ever since I purchased it I always wished I had just a couple more inches of room. An opportunity came up and I had to go for it. This LJ is in very good condition. I am the second owner, previous owner I believe was an old Vietnam vet that I think passed. How fitting it is to now be owned by another combat vet. This no doubt was the previous owners joy, with just under 63,000 miles and the most minimal rust of any other that I have seen not at an obnoxious +50K price!
View attachment 512357


I was pretty nervous with the process of acquisition, but it went smoother than expected and they were helpful in providing all of the pictures and information I asked for. Here are just a few. It might not look like it but the red is in facet red dirt/clay dust. I have yet to scrub it down for rust prevention. There are of course a few scratches from rocks that have started to rust but a wire wheel, paint, and overcoat will fix that. No cancer to be found on this beauty!
View attachment 512358

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This build will be different than previous ones. My original TJ was with the unrealized intent of unrealistic off-road fun. It never got finished and now definitely needs some love after several years of neglect - yet it remains the most reliable vehicle I have ever owned. The F350 was a great truck to tow my home and could go places I wouldn't dare take the TJ while traveling for work, but it was cumbersome for a broken body and parts were getting hard to find. The Gladiator is an awesome and down to earth 'overlander' rig with all the cool things, but with electronics galore on these new vehicles I wonder about longevity.

This LJ, will be built with aging in mind to be my "Old Man Jeep". It will function overall as the Gladiator for camping trips (though not multi-week long ones) and getting groceries as well as weekend cruises, but it will be 'old school' and simple (in 2024 terms of fancy electronics) like the TJ. It feels like this is coming full circle, but I am very excited for this to be built. As much as I love the Gladiator, something about the TJ just put a smile on my face no other vehicle can do. And this LJ will be just as reliable and small and fun, with a bit more storage and comfort. The TJ/LJ platform just has a reliability reputation for me that far and above exceeds any other vehicle I have ever owned. So, the LJ will be a mild build - past the age of wild and crazy I am anymore and body failures make hard core unenjoyable. But, capability is always desired, along with modular ability.

So stick around, and join along in the story of my Old Man Jeep.
View attachment 512359

Sweet LJ
LJ envy is a real thing
 
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Wranglerfix PCM with tune ordered today!! This really has been the main thing keeping me from a weekend cruise. Well that and the TJ needs some love before winter, which is already coming fast.
 
New PCM from @Wranglerfix arrived today and installed! Went for a short cruise to just verify everything works. I did notice some tape around the third connector, so I peeled it off to take a look and don't see any signs of any wires being messed with. Everything shifts nice and smooth! And good peace of mind to not be stranded by a failed computer. Getting a tow out here is pretty difficult, and very expensive. Of course to no surprise Mark is absolutely fantastic to work with.

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It's interesting to me that the old PCM is quite a bit thicker and a lot heavier than the wrangler fix. I might send it in just to get it all looked at and tested and have it on standby for an emergency backup. Next up will be the TJ PCM.
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It's also interesting that I noticed the weird CEL behavior of before is gone. With the old PCM, the CEL would not turn on on EOKO, but would be on solid during cranking and again off during run. But with the new PCM it operates as normal, on for the bulb test, and off while cranking/running. So there must be something weird with this PCM the last owner had put in. I'm pretty sure it was a coverup for a shop that misdiagnosed a bad transmission.
 
When I was washing glass the other day I am pretty sure I noticed all the windows are original. And they don't have hardly any water spots on them.
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And, it looks like it's really not sagging at all as I had thought. Stickers are even still on the springs and shocks, pretty cool!
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Kinda makes me wonder if it should just be kept away in storage and pick up another one to modify for camping adventures.
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Not much going on since the TJ is in the shop for diff and axle rebuild. But did take the LJ out for a cruise to meet up with some veteran friends taking the risk without having installed a trans temp gauge yet. It was a fairly easy and slow drive. Saw some nice bighorn on the way home as well.

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Finally got around to installing Quadratechs trailer connection. Most of these, while plug and play, still have you drill a hole in the body for the ground. Not wanting to do this I opted instead to run the wire through the tail light housing and ground it there with the other lights. Preferably I was going to use the existing harness plug but unfortunately Jeep has all 4 slots filled on the vehicle side of the harness.

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It still worked out pretty good though. Just run the ground wire through the plastic sheathing of the tail light and through the hole that the other wires run and you have a great ground spot.
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Tire guys probably need to do a better job. Go back and insist on a zero balance. Stand there and watch the results on the machine if you have to

Going to be doing that on Saturday probably. There was comment that some of them took a lot of weight, so I'm going to have them re-balance before doing anything else. I'm hoping they didnt get warped since the first time the shop put them on they forgot to remove the clip retainers on the rear axle so the rims weren't even flush with the hub. Well see....
 
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Well the guys that mounted and balanced the tires were not interested in re-checking balance unless I get an alignment. So I swapped the old tires/wheels back on in the back yard and to no surprise the shimmying was not present - or at least not hardly present. So there could be some worn suspension components - which I would not be surprised about, but I am beginning to be concerned the local guys might have messed up the rims. It will have to wait now until next month at the earliest until I can get them into town at a different shop to balance them. The concern now is if some rims are bent.
 
It should be easy for a shop to spin the tire and watch runout in the rim. Same with the tire and any out of round condition. That is a poor business model for the first shop to do the job wrong and not want to fix it!
 
It should be easy for a shop to spin the tire and watch runout in the rim. Same with the tire and any out of round condition. That is a poor business model for the first shop to do the job wrong and not want to fix it!

Agreed. Also a comment made when I picked them ip that they have experience warped chinese rims in the past yet did not check them before mounting tires so if they are bent Im SOL
 
Got a few parts in today, looks like I'll have some work tomorrow after work.

Since I will be retaining the OEM bumper for now, I needed some recovery points. Surprisingly there were not a ton of options available and I really didnt want to stick with the OEM hooks.
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After looking closer at these, I'm not sure I fully trust them. It looks like the steel was just bent and a few cracks were formed compromising its integrity. I'll give them a ring tomorrow about it.
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Next up is some fog lights. The OEM's function, but out here light is important in reducing chances for deer impacts. I had these on the Gladiator, and they worked excellent with great light output and dispersal as well as a good clear cutoff to avoid blinding oncoming traffic.
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Also up to replace is the OEM headlights. Again, because deer. I know a lot of folks argue against it and it's not totally period correct, but a few hundred bucks is well worth avoiding a impact that likely would result in a total loss considering insurance is not honorable with their adjustments - in my experience anyway. I have the heated truck-lites on my TJ and they have worked very well except for a less than perfect dispersal of light, so I wanted to give these a try since it looks like the only heated lens option now is for the JW projectors, which I have seen and dislike. I dont plan on driving the LJ in the winter very much anyway to avoid salt, so icing shouldn't be too big of a deal. And I have a feeling these will actually get hot enough to melt snow/ice anyway. More to follow of course.
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I also found some random amazon place that sells powder coated retaining rings. So I picked up a set for the LJ and TJ - I really am not a fan of chrome. Unfortunately it looks like I will have to modify them to fit over the KC headlights. We'll see if they fit over the TJ's truck-lites or if they will also need to be modified. Kinda a bummer, and a few reviews online did show this, but my poor man's paint job on the TJ's OEM chrome plated rings didnt last long, so hopefully this lasts a little longer.
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Novak Conversions Jeep Wrangler TJ radiator