My bad. I was reading the rear angle at 8.38 instead of 83.8. And yes, you want to shoot for the pinion angle to be roughly parallel to, but not higher than, the output for the 2-joint shaft.
I know there is a thousand ways to approach your issue, and probably ten times as many opinions.Small update this morning.... had my tires rotated and balance checked. Vibrations still present at 70. They set tire pressure at 32 and the vibration may actually be more noticeable. @bobthetj03
below are the original driveshaft and the Adam’s driveshaft from the jeep. Not sure which one I should have rebuilt. Neither have vibration while in the jeep previously but both need rebuilt. CV have angry sparrows. I’m surprised how much longer the stock shaft is though. I greased the Adam’s up and am going to test it later this weekend.
View attachment 227729
Small update this morning.... had my tires rotated and balance checked. Vibrations still present at 70. They set tire pressure at 32 and the vibration may actually be more noticeable. @bobthetj03
below are the original driveshaft and the Adam’s driveshaft from the jeep. Not sure which one I should have rebuilt. Neither have vibration while in the jeep previously but both need rebuilt. CV have angry sparrows. I’m surprised how much longer the stock shaft is though. I greased the Adam’s up and am going to test it later this weekend.
View attachment 227729
I more than likely will be taking the Tom woods shaft off in the front and returning it. I’m currently making sure everything is adjust properly in the front it.
This thought did cross my mind already. I hope that’s not the case though.It may be that your RE arms were able to dampen the vibration better than the Savvy arms since the Savvys have JJs on both ends and I believe the REs have a rubber bushing on one end. Could it be that the control arm joint change made a vibration that was already present more noticeable?
In MY opinion, when it comes to rebuilding vs replacing a drive shaft there is little difference in price and what I believe in value.
You can go to Adams web site and look at the 1310/1350 Heavy Duty shafts. They are balanced, all new joints, grease zerts, splined nice and deep and will be NEW for between $350-$450. In addition, if you call and tell them your wanting to replace an existing ADAMS shaft they may adjust the price. I know when I told them I was they took $50 off each front and back.
Your front pinion needs to be 1* higher than the front DS angle. E.g. if pinion angle is 9*, DS should be 8*.Figured it’s time to start a thread for this one. Been chasing vibrations for over a month now.
Started out with no vibrations, but the bushings in my lower RE control arms went out. Ordered some Savvy lower arms. Before the Savvy lower arms showed up my Adam’s Off-road Front driveshaft started making the angry sparrows noise so I pulled it out. Still no vibrations.
Savvy lower control arms arrived. I installed these and set the length to match the RE arms I removed. I believe they were all 16”. A new Tom Woods front driveshaft arrived and I installed it. Had vibrations starting at 65mph. Brought home and checked the pinion angle, it was around 5-6 I believe and the driveshaft angle was 10.5. I shortened The front lower control arms to try and gain some pinion angle and ended up with the arms set at 15.75” and the pinion was at 7-8 and driveshaft 10.5. Still had vibrations but they started at 70mph now. Pulled the front driveshaft and the vibrations go away. I email Tom Woods and they sent out a replacement shaft that is triple check for balance.
Fast forward to current. I now have savvy front upper control arms installed and the new Tom Woods driveshaft. My pinion is at 8 and the driveshaft is at 10. Caster angle is approximately 4.5. I still have vibrations at 70mph and faster.
It is smooth as butter from 0 to 65 and then at 70 is starts, you can feel it in the whole jeep and see it in the rear view mirror. The vibrations aren’t as bad now with the second shaft from Tom Woods but still there. I’ve driven it enough with the front shaft out to be pretty positive it’s coming from the front end. I’ve had some private conversations with a couple members on here and we are pretty stumped currently. Attached is my most recent alignment reading and the previous alignment reading. The only thing that was adjust between the 2 was the caster angle, shop was trying to get my pinion up higher. Hoping maybe @mrblaine will give some insight.
First alignment
View attachment 227089
Second after adjusting caster
View attachment 227090
Your front pinion needs to be 1* higher than the front DS angle. E.g. if pinion angle is 9*, DS should be 8*.
EDIT: there’s misinformation in this thread about the front pinion needing to be lower or the same as the DS. The 1* lower is for the rear pinion. THE FRONT IS OPPOSITE.
I can’t answer the “why?” Front pinion 1* higher than DS is just what @mrblaine recommends, unless I am mistaken and need to be correctedI question why the front pinion should be anything other than zero degrees relative to the shaft. Vibration due to misaligned shafts usually occurs at speeds of 50 mph or greater. Is there anyone here that drives at those speeds in 4WD? When in 2WD there is no torque on the axle trying to twist the pinion down, hence you don’t need to have that 1 degree tilt up to cancel any twist. Yeah, in 4WD the axle will twist just like the rear axle but do you care at the speeds you will be going? In 2WD at speed the front pinion might even twist up a tiny amount due to bearing friction, brake, drag, etc., so having an extra degree in there will just make things worse.
This seems logical to me but maybe I am missing something. Anyone want to tell me why I am wrong?
No idea. The only issue I could physically find on both the ones they sent me were the welds cracked off on one side of the weights they welded on. Maybe the weld not fully working allows the weight to shift at higher speeds? I am completely making that up cus I have no ideaNice! So, I wonder what's the deal with the TW shaft? Not diss'n on them cause they put out a quality product, but I had a similar problem with their ds when I was trouble shooting my rear shaft.
Can’t believe all that frustration was because of two bad driveshafts. I would have never guessed I’d get 2 bad ones from Tom WoodsI don't think you'll need to rebalance it, unless the vibes come back after.
All you can do is what you can do! As I said in my original post, I to have experienced BAD TW drive shafts.Can’t believe all that frustration was because of two bad driveshafts. I would have never guessed I’d get 2 bad ones from Tom Woods
Yeah, I never heard from them if the original shaft they sent was out of spec. Doubt I’ll hear from that after sending this one back tooAll you can do is what you can do! As I said in my original post, I to have experienced BAD TW drive shafts.
The part that pissed me off the most was having to argue with them over the phone, send them back to only get a note saying, previous shaft was out of balance, new shaft replacement at no charge.
Didn’t even acknowledge the first shaft was paid for, stupid F$&?ers!