Saving a TJ from the brink

RiversWrangler

New Member
Original poster
Supporting Member
Joined
Jan 24, 2023
Messages
2
Location
North Rose, NY
Back in the late fall, I picked up a 2000 TJ Sport. It only has 140k miles on it, and runs like a top. It had great tires, and overall had been kept up. Of course there's rust, and the frame has what I expected to see. Although the middle of each rail had been patched, the four corners were gone.

My favorite thing about this Jeep, it's a blank canvas. Nobody has ever modified anything about it, other than replacing the factory stereo.

Here it is when I drove it home:

20221129_162307.webp


And here's a little bit of what the fab shop found when they were digging into the rust:

328689801_597346705550988_8622731680466206376_n.webp


Their fix should hold it together for a while:

328692104_1263664744499071_6540385932428374169_n.webp


I'll get more photos as I go along. They also rebuilt the driver's floor & torque box, so the Jeep is sitting on a firm foundation once again.

I replaced all of the suspension and steering. I didn't lift it, or go to crazy, but made sensible improvements here and there. I want to shake it down some more before I make big decisions around lifting and so on.

It is getting a communications suite. The CB is partly mounted, and GMRS will come later. And the non-ending list of other interior upgrades to come.

My last Jeep was a YJ. It was about 100% rust free, and I restored all of the mechanicals so it drives like new. Now, it's with my brother and is going to my nephew for his first car.

I'll keep photos coming. I'm open to suggestions!
 
Back in the late fall, I picked up a 2000 TJ Sport. It only has 140k miles on it, and runs like a top. It had great tires, and overall had been kept up. Of course there's rust, and the frame has what I expected to see. Although the middle of each rail had been patched, the four corners were gone.

My favorite thing about this Jeep, it's a blank canvas. Nobody has ever modified anything about it, other than replacing the factory stereo.

Here it is when I drove it home:

View attachment 399313

And here's a little bit of what the fab shop found when they were digging into the rust:

View attachment 399314

Their fix should hold it together for a while:

View attachment 399315

I'll get more photos as I go along. They also rebuilt the driver's floor & torque box, so the Jeep is sitting on a firm foundation once again.

I replaced all of the suspension and steering. I didn't lift it, or go to crazy, but made sensible improvements here and there. I want to shake it down some more before I make big decisions around lifting and so on.

It is getting a communications suite. The CB is partly mounted, and GMRS will come later. And the non-ending list of other interior upgrades to come.

My last Jeep was a YJ. It was about 100% rust free, and I restored all of the mechanicals so it drives like new. Now, it's with my brother and is going to my nephew for his first car.

I'll keep photos coming. I'm open to suggestions!

Welcome to the forum. Looking forward to seeing more pics as another TJ is saved from the dreaded tinworm!