Arizona Rock Crawler

Classic flip flops while working on the Jeep. 🤣

I hate shoes. I strictly wear Teva sandals while I wheel and basically all the time. I swear shoes ruin your feel for the pedals šŸ˜‚
 
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Hopefully adds some solid life! These welds should be much harder than the cast iron since mig welding on the cast iron pulls carbon into the weld. Blaine’s knowledge there not mine.

Did they seem to be harder than normal when you were grinding them?
 
Lol no way I could wheel in those šŸ˜‚
Commit!

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The housing was just a little worn down on the bottom. The barnett cover hangs down a little lower than the housing (this cover is used but was never on this axle).
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I wanted to add a little meat to the bottom of the axle and add a ā€œwear layerā€ to extend its life. Blaine came up with the idea. I started by cutting some small notches in the housing.
View attachment 361061Then bolted a piece of 1/4ā€ aluminum scrap to the housing as a backer
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Weld some beads on
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Grind it smooth ish. It doesn’t have to look perfect, it’s going to get drug over rocks anyways.
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No more lip!
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Did you cut the notches parallel to the bottom of the housing?
 
Did you cut the notches parallel to the bottom of the housing?

Yeah just like the one picture and then some perpendicular to the housing face where that drain plug is on the rubi axles
 
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These lower control arm brackets get bent to shit so I am preventatively welding on my home made washers to add some strength.
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Next up I’ll trim the flange to the weld.