Help with potential big build

Clockhart2

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Oct 13, 2020
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Hi everyone, I often read the forums but am not into posting much because I'm not really knowledgable about off-road vehicles. I married into a TJ. I like cars a lot and have put a lot of money into this car. Just did a cooling system overhaul last month and these forums were a lot of help. It was a success. Was in the process of installing a $4-5,000 stereo, something I've been planning for many months, when the Jeep was hit. In South Korea by the way. There were four cars involved total. It was deemed "100% not our fault". Accidents are judged on the percentage of fault for each driver in this country.

The insurance situation, as I learned today, is different from the US. The process is different too. But the cool thing is that if the accident is totally not your fault, insurance is obligated to fix the vehicle by law, if fixing it is what you want. So that means that a vehicle that's probably worth 10 to $15,000, which is what I guess ours would go for, can end up fetching over $35,000 to fix. If you choose not to fix, you can settle for less. (I was told around $25k for our car)

I'll try to explain the process as I understand it. After the car is wrecked you can get estimates, like USA. However, the place that is fixing your vehicle receives the money and also negotiates the money needed for fixing the car with the insurance company. They also negotiate with the vehicle owner what upgrades they will do to your vehicle which insurance is unaware of.

Here's my vehicle: Black 2003 Sahara - 4.0, 72,000 miles, 42RLE, 3.73, Factory tow package in rear and original Mopar (Ramsey) winch in front. I have never seen the winch before. I imagine it's super rare because I've searched everywhere and can't find it. The car is clean. no rust. runs great.

While I will post photos showing damage, the photos don't show what I saw today. When the car arrived at the "custom off-road" shop, we put it on the lift, and found that one of the wheels on the rear axle is wobbling. The owner claimed both axles need to be replaced. I'm pretty sure that the rear one could just be repaired. But anyway, he claimed that he can get $35,000 from insurance.
Option A: He will fix the body damage, install new axles front and rear, either Teraflex Dana 60's or Currie's axles with my chosen gear and ARB lockers front and rear, new wheels and tires, possibly a lift and give me $10,000 of that cash.
Option B: I can take $25,000 and be done with the car. No good TJ's on the market here. Not a single TJ Rubicon for sale currently in the whole country. I see like one TJ per month...maybe) I thought maybe we could use that money to get a JK Rubicon with 3.6L?

Which option do you like?

A lot of this is subject to change, but now I'm starting to think about how I can build this. I have no experience. Just a lot of reading. I'll have to put in several thousand dollars out of pocket to make it work.

I would like to install a 4" or so lift, fenders/flares all the way around, and 35" tires, corner guards and rockers.

If I get those axles with lockers, would 33's not be doing the build justice?

which diameter wheels do you like with 35's?

Korea has strict regulations for modified vehicles. Lifts require government approval that takes more than two weeks. vehicle inspections every two years and if you don't past you have to pay daily incremental fines until you bring it back to pass. No stubby bumpers. The flares MUST cover the tires completely. So I'm just thinking about Metalcloak all the way around the vehicle with 8" flares because that might be the highest quality and only one that can cover all. I also must choose a lift. Currie is an option. If I go with Metalcloak for body, then maybe I should just get their lift too? 4.5" long arm or 3.5" mid arm? Teraflex is sold by the shop my Jeep is at now and he is pushing that on me but I was reluctant. Teraflex recommended long arm on the phone. By the way, I have a full set of Rancho RS5000X shocks for 3-4" lift. Don't have to use them but I have them ready.

There are so many options I'm kind of in over my head. I'll provide updates about insurance money and the axles we end up going for because I realize that could dictate some of the other choices. Any guidance would be appreciated. I'll need it.

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Get a 4 inch lift with savvy’s mid arm setup Currie Rock Jock 44’s and 35 inch tires.

If it were me, I’d stay away from Teraflex.
When you say Rock Jock 44's that's the one on Currie's site? I didn't see on RockJock's site. The one on Currie's site is a 60 in rear and 44 in front. That would work with Savvy mid-arm? Their selection options when ordering don't show anything for a 60. It is very expensive and looks even more difficult to install. The shop I'm dealing with currently has no experience with TJ's.
 
they offer the axle built for the TJ chassis, it has all the brackets and it's a bolt in deal, it could/would require a new driveshafts.
and an SYE on the rear of the transfer case if it's lifted over 3"

the Savvy mid arm is a custom installation . i likely would not trust them to do right.
 
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If you like Jeeps and wheeling in Korea is very different,

have you thought about cashing in and getting a Diesel JK?

are you Korean or a foreign National?
 
they offer the axle built for the TJ chassis, it has all the brackets and it's a bolt in deal, it could/would require a new driveshafts.
and an SYE on the rear of the transfer case if it's lifted over 3"

the Savvy mid arm is a custom installation . i likely would not trust them to do right.
I don't trust them to do it right, as well. But whatever route I want to go with, if they agree to it, it's on them, legally speaking.
 
If you like Jeeps and wheeling in Korea is very different,

have you thought about cashing in and getting a Diesel JK?

are you Korean or a foreign National?
I'm American but I've lived in Korea for six years and I'm married to Korean. Her father bought the TJ for her. He really loves Jeeps. They had a YJ before this one. I think they might have Diesel JK's here. I know they have the 3.6. What would be the advantage to the Diesel? I read something saying they are like 7 times more harmful to the environment than a gasoline engine and Korea will start charging taxes for keeping them. Half of the BMW's (maybe more) are Diesel here.
 
if they can't do it right they can't correct it later either.
If that's the route I wish to go, I will have to talk with them seriously about it. They might refuse it. What would be the advantages to using this over something with a simpler install? (ie. Currie 4" or Metalcloak 3.5")
 
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I'm American but I've lived in Korea for six years and I'm married to Korean. Her father bought the TJ for her. He really loves Jeeps. They had a YJ before this one. I think they might have Diesel JK's here. I know they have the 3.6. What would be the advantage to the Diesel? I read something saying they are like 7 times more harmful to the environment than a gasoline engine and Korea will start charging taxes for keeping them. Half of the BMW's (maybe more) are Diesel here.
Wasn’t aware Korea was considering banning the diesels. That’s a political subject I don’t want to get into.

JKs can be had with Diesels. I believe I even saw a rubicon Diesel in the mall parking lot in Seoul.
“No pun intended”

I was trying to figure out how to import one of those Diesel JKs back to the US. But looks like I will not make it back to Korea for a few more years.

ths Diesel has a lot more Torque
 
I

Wasn’t aware Korea was considering banning the diesels. That’s a political subject I don’t want to get into.

JKs can be had with Diesels. I believe I even saw a rubicon Diesel in the mall parking lot in Seoul.
“No pun intended”

I was trying to figure out how to import one of those Diesel JKs back to the US. But looks like I will not make it back to Korea for a few more years.

ths Diesel has a lot more Torque
I don't think it's possible to just ban Diesels. There are too many of them. It would leave many people stranded. I just read an article not too long ago that due to the polution (which is already terribly bad here), they were going to introduce fees to encourage people to drop their Diesels or to not buy one to begin with. I never thought it would apply to me so I didn't look into it more. I guess I could check the market and see if they are even available here and also double check the fees. This is a TJ forum, but I am really curious what everyone thinks about taking the money and waiting for a good JK (3.8 or Diesel? - Rubicon and 2-door only)
 
to use the Savvy kit you'd need to special order the axle's. the axles will not just bolt in to that sys. they would have to supply certain brackets loose for your guy to fit.

a 4" Currie lift and some axles built for a TJ, and your good to go with some pretty nice stuff. pick an SYE and have shafts made after the axles are installed. most would be jealous to have as much.
the mid arm will offer nothing but potential to mess up your stuff if it's not right.
 
to use the Savvy kit you'd need to special order the axle's. the axles will not just bolt in to that sys. they would have to supply certain brackets loose for your guy to fit.

a 4" Currie lift and some axles built for a TJ, and your good to go with some pretty nice stuff. pick an SYE and have shafts made after the axles are installed. most would be jealous to have as much.
the mid arm will offer nothing but potential to mess up your stuff if it's not right.
I'm not sure I'd trust anyone in Korea with that. If there is someone, I wouldn't know where to find them. TJ's are so rare. One young guy working at the shop said "is that a YJ?" in Korean to his coworkers when they were getting my Jeep off the truck. Not a great feeling at all. But the owner kind of sucked me in when he told me he can get me two new built axles with gears of choice and ARB lockers. In America, I'd be looking at 10K for a totaled vehicle.
 
Given how few "off-road shops" I trust in the U.S., I wouldn't trust any Korean "off-road shop" one fucking bit.

Having said that, let me explain all the options you gave and my thoughts on them:

Option A: He will fix the body damage, install new axles front and rear, either Teraflex Dana 60's or Currie's axles with my chosen gear and ARB lockers front and rear, new wheels and tires, possibly a lift and give me $10,000 of that cash.

Why does it need Dana 60s? That's completely senseless unless you're going to run 37s, which is also completely senseless unless you're going to stretch the thing.

Option B: I can take $25,000 and be done with the car. No good TJ's on the market here. Not a single TJ Rubicon for sale currently in the whole country. I see like one TJ per month...maybe) I thought maybe we could use that money to get a JK Rubicon with 3.6L?

This is the option I would take. It's a TJ in Korea. Getting parts is going to be expensive as hell and next to impossible for a TJ. I would go with something newer at this point. A 3.6 JK Rubicon would be a fine choice.
 
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Given how few "off-road shops" I trust in the U.S., I wouldn't trust any Korean "off-road shop" one fucking bit.

Having said that, let me explain all the options you gave and my thoughts on them:

Option A: He will fix the body damage, install new axles front and rear, either Teraflex Dana 60's or Currie's axles with my chosen gear and ARB lockers front and rear, new wheels and tires, possibly a lift and give me $10,000 of that cash.

Why does it need Dana 60s? That's completely senseless unless you're going to run 37s, which is also completely senseless unless you're going to stretch the thing.

Option B: I can take $25,000 and be done with the car. No good TJ's on the market here. Not a single TJ Rubicon for sale currently in the whole country. I see like one TJ per month...maybe) I thought maybe we could use that money to get a JK Rubicon with 3.6L?

This is the option I would take. It's a TJ in Korea. Getting parts is going to be expensive as hell and next to impossible for a TJ. I would go with something newer at this point. A 3.6 JK Rubicon would be a fine choice.
As much as I love my TJ over the wife’s JK

if I were In your shoes, I’d be looking at the JKs.
 
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As much as I love my TJ over the wife’s JK

if I were In your shoes, I’d be looking at the JKs.

Yep, I'm with you as well.

I've owned 5 TJs now and my current one I really, really love. However, if something like this were to happen to it, I think I'd ultimately just take the money and go with a JK. Not because I love the JK more, but because doing another TJ build like mine would take years along with thousands and thousands of dollars. I don't want to do that again. I'm at the point in my life where I am tired of bid builds, I just want to drive something I can enjoy.
 
Given how few "off-road shops" I trust in the U.S., I wouldn't trust any Korean "off-road shop" one fucking bit.

Having said that, let me explain all the options you gave and my thoughts on them:

Option A: He will fix the body damage, install new axles front and rear, either Teraflex Dana 60's or Currie's axles with my chosen gear and ARB lockers front and rear, new wheels and tires, possibly a lift and give me $10,000 of that cash.

Why does it need Dana 60s? That's completely senseless unless you're going to run 37s, which is also completely senseless unless you're going to stretch the thing.

Option B: I can take $25,000 and be done with the car. No good TJ's on the market here. Not a single TJ Rubicon for sale currently in the whole country. I see like one TJ per month...maybe) I thought maybe we could use that money to get a JK Rubicon with 3.6L?

This is the option I would take. It's a TJ in Korea. Getting parts is going to be expensive as hell and next to impossible for a TJ. I would go with something newer at this point. A 3.6 JK Rubicon would be a fine choice.
He's a Teraflex dealer so he said he could order Dana 44's built with the gears and lockers I want. But after I got home, I called Teraflex and they don't make 44's. Only 60's full or semi-float. I know it wouldn't be reasonable but if that's the only thing he can get at cost and it's free for me...Shortly after calling Teraflex I messaged him and he said he also had just learned of that fact so he was going to check the price of those axles vs Currie. If it's free, I'll take whatever he can get whether 44 or 60 with lockers. That would allow me to take the car out this summer. Would've never dreamed of that with the current set up. I think I should also mention that I'm a few days of work away from having my custom stereo install finished that's been in the works for around a year.
 
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I think one of the things holding me back is that this car is really special and rare in Korea. If I end up joining in the Jeep meets, I'll have one of the most interesting and special cars there. Surrounded by a bunch of brand new JL's covered with ugly graphics. I see a TJ once a month..maybe.
 
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He's a Teraflex dealer so he said he could order Dana 44's built with the gears and lockers I want. But after I got home, I called Teraflex and they don't make 44's. Only 60's full or semi-float. I know it wouldn't be reasonable but if that's the only thing he can get at cost and it's free for me...Shortly after calling Teraflex I messaged him and he said he also had just learned of that fact so he was going to check the price of those axles vs Currie. If it's free, I'll take whatever he can get if those are 44's with lockers. That would allow me to take the car out this summer. Would've never dreamed of that with the current set up. I think I should also mention that I'm a few days of work away from having my custom stereo install finished that's been in the works for around a year.

If you were going to replace them with something, the RockJock 44s would be the axle I would go with. They're bolt-in axles so they won't require a coilover conversion or anything like those Dana 60s will.

Not just that, I'd also rather have a RockJock axle any day over a TeraFlex axle. Basically those Dana 60s are going to open the biggest can of worms you can imagine. You'll need custom steering, coilovers, hoops, outboard rear towers, etc. You're headed down a path that is going to be a lot more than you might be expecting.
 
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If you were going to replace them with something, the RockJock 44s would be the axle I would go with. They're bolt-in axles so they won't require a coilover conversion or anything like those Dana 60s will.

Not just that, I'd also rather have a RockJock axle any day over a TeraFlex axle. Basically those Dana 60s are going to open the biggest can of worms you can imagine. You'll need custom steering, coilovers, hoops, outboard rear towers, etc. You're headed down a path that is going to be a lot more than you might be expecting.
very helpful to know. Teraflex didn't even hint at that. They just said "semi-float" would be better for a daily driver and that they recommend a long arm. Didn't feel very good after talking on the phone. Like he didn't give a shit.

Can you get RockJock 44's for the rear as well? Currie's site shows 44 in the front and 60 in the rear.