There is a guy near me in Coarsegold Ca. that parts out a ton of TJs. Dont know if he ships.
His name is Chris Moore on FB.
If you decide to paint the hinges I would suggest going to a local auto paint store and having them mix up the paint and put it in an aerosol can for you. They did it locally for me for $25 a can. That entire door from my earlier picture and half of the windshield frame was painted in my garage. Depending on color and year it will never be show quality but for a 25 year old jeep with lots of sun it works a charm for small parts. Just make sure you properly prep the parts, and if you want a nice gloss I recommend ordering some 2k clear coat on amazon or ebay. You can get it in an aerosol can with a button on the bottom that mixes the two parts when your ready.
That dude is the highest priced reseller I have ever seen..most of his stuff is laughable. YmMv
So, what's everyone's two cents on hinge bushings? I'm thinking Delrin but which ones, who's used what and would you use them again?
The factory ones are starting to come apart and I should replace them
If you decide to paint the hinges I would suggest going to a local auto paint store and having them mix up the paint and put it in an aerosol can for you. They did it locally for me for $25 a can. That entire door from my earlier picture and half of the windshield frame was painted in my garage. Depending on color and year it will never be show quality but for a 25 year old jeep with lots of sun it works a charm for small parts. Just make sure you properly prep the parts, and if you want a nice gloss I recommend ordering some 2k clear coat on amazon or ebay. You can get it in an aerosol can with a button on the bottom that mixes the two parts when your ready.
Nicely done, I would have never guessed.
Welcome btw. Where are you in OK?
So, what's everyone's two cents on hinge bushings? I'm thinking Delrin but which ones, who's used what and would you use them again?
The factory ones are starting to come apart and I should replace them
I always had issues with the hinges on my jeep slowly deforming or letting the door sag when I switched to full doors so here was my solution. While these aren't the cheapest solution they definitely have solved all of my problems as the entire door is far more rigid. I drilled and tapped the stock door plates to accept 3/8 bolts and bought countersunk stainless bolts to match. As I have a 97 my door bushings are not full length so I resin 3D printed new ones to custom fit the hinge and my jeep doors are as solid and responsive now as any other car. I did manufacture these myself but would be happy to give out the dimensions if you have the capability or want to do something similar.
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I always had issues with the hinges on my jeep slowly deforming or letting the door sag when I switched to full doors so here was my solution. While these aren't the cheapest solution they definitely have solved all of my problems as the entire door is far more rigid. I drilled and tapped the stock door plates to accept 3/8 bolts and bought countersunk stainless bolts to match. As I have a 97 my door bushings are not full length so I resin 3D printed new ones to custom fit the hinge and my jeep doors are as solid and responsive now as any other car. I did manufacture these myself but would be happy to give out the dimensions if you have the capability or want to do something similar.
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Do you have a CNC file for this?