Mopar Side-Step Threaded Sleeves/Inserts

SSTJ

———
Original poster
Lifetime Supporting Member
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Aug 24, 2019
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Hi all,

Recently bought some used, original Mopar side-steps for my '97 TJ (image attached). They did not come with hardware, and although I can find some replacement bolts, I cannot find any of the threaded sleeve inserts that used to come with these steps. Mopar tells me that they no longer make them, so I'm stuck.

Anyone know where I can find some of these threaded sleeve inserts, or have any ideas of what to do instead? I do have the part numbers from Mopar, if that's helpful.

Pics attached.

Screen Shot 2019-10-05 at 3.37.23 PM.webp


Screen Shot 2019-10-05 at 3.38.33 PM.webp
 
Just get some nutserts / rivnuts to match your bolts and install them in the frame.
 
Hi all,

Recently bought some used, original Mopar side-steps for my '97 TJ (image attached). They did not come with hardware, and although I can find some replacement bolts, I cannot find any of the threaded sleeve inserts that used to come with these steps. Mopar tells me that they no longer make them, so I'm stuck.

Anyone know where I can find some of these threaded sleeve inserts, or have any ideas of what to do instead? I do have the part numbers from Mopar, if that's helpful.

Pics attached.

View attachment 118525

View attachment 118526
Is that the same thing as a nutsert?
 
So, I'm reading elsewhere that the frame hole is 13.5mm or 17/32". So I can get rivet nuts of that size.

But this is my first time using rivet nuts, and it looks like they are designed to "grip" over a certain wall thickness. I read on another thread that this Jeep frame beam is about 0.15" thick.

Sound right?
 
You can get them on amazon too.

I remember coming across a site that gave details of what size holes they fit but I don’t recall the site right now. I‘m sure there are many that tell that info.
 
Also, on the black magic brakes website, there are instructions on how to make your own nutsert setting tool. I used them and it works perfectly. I had to replace a nutsert for my skid plate.

Be sure to follow the directions about using grade 8 hardware. My first attempt was at about 2:00am and I just used what I had, which was grade 5, and it wasn’t strong enough. Lesson learned. : )
 
I bought this kit a couple years ago when I installed rubicon rockers on my LJ. It works well. I did break part of the end of it. It was my own fault for using more pressure than I needed. I contacted them and they sent me an entire new kit and told me to keep the original. I bought some other random size nutserts and mandrels from Amazon too.

If you've only got 1 or 2 nutserts you plan on setting, maybe the price of the tool isn't worth it. After doing 1 skid plate nutsert with the home-made tool, I figured the tool would be worth it for the 20-25 I'd be setting for the rockers.

It was really easy to use.

https://www.amazon.com/gp/product/B073VK3B7S/?tag=wranglerorg-20