I'm going through TSBs, and will populate the tables below as I go along. (For an intro to TSBs, see here.)
If you have one you'd like to include, just post a reply and I'll add it.
FSM Section 2: Suspension
FSM Section 3: Differential and Drivetrain
FSM Section 5: Brakes
FSM Section 7: Cooling
FSM Section 8: Electrical
FSM Section 9: Engine
FSM Section 11: Exhaust
FSM Section 14: Fuel System
FSM Section 18: Vehicle Performance (PCM)
FSM Section 19: Steering
FSM Section 21: Transmission and Transfer Case
FSM Section 23: Body
FSM Section 25: Emissions
FSM Section N/A: LOL
If you have one you'd like to include, just post a reply and I'll add it.
FSM Section 2: Suspension
TSB_Number | Date_Published | Summary | Links |
22-01-97 | Jun. 13, 1997 | Discussion and definition of "radial runout" and "lateral runout", and specified measurements. | |
02-12-99 | Aug. 20, 1999 | This bulletin involves installing offset ball joints to allow adjustments to camber that were not previously possible on XJ, TJ, and ZJ models, and to camber and caster on WJ models. |
FSM Section 3: Differential and Drivetrain
TSB_Number | Date_Published | Summary | Links |
05-02-98 | Mar. 13, 1998 | Part numbers for broken retaining clips for clutch packs. If the broken retaining clips have not damaged the gears or clutch packs in the Trac-Lok, order the following as it applies. | |
03-001-05 | Jan. 13, 2005 | Off-roading in 4WD low range: axle lockers may unlock when ignition key is cycled. This bulletin involves selectively erasing and reprogramming the Powertrain Control Module (PCM) with new software. | PDF Note |
FSM Section 5: Brakes
TSB_Number | Date_Published | Summary | Links |
05-09-96 | Oct. 4, 1996 | This bulletin is designed to give you an understanding of the materials used in Chrysler brake systems. It will also familiarize you with some normal noises that may occur with a properly operating system. | |
05-02-98 | Mar. 13, 1998 | A single click can be heard when the driver applies the brakes while traveling forward. Normally occurs the first time brakes are applied while moving forward, following a brake application in reverse. | |
05-03-98 | Aug. 28, 1998 | The vehicle may exhibit minor brake pedal pulsation which may be caused by rough disc rotors. This condition will usually occur in warm climate, high humidity areas. (Originally FSM Section 2.) |
FSM Section 7: Cooling
TSB_Number | Date_Published | Summary | Links |
07-03-97 | May 9, 1997 | Some owners have expressed interest in using engine coolants made with propylene glycol instead of ethylene glycol due to its lower toxicity and resultant reduced hazards to children and animals. |
FSM Section 8: Electrical
TSB_Number | Date_Published | Summary | Links |
08-06-96 | Feb. 16, 1996 | Ignition Off Draw (IOD) circuits reduce current draw on batteries during shipment and storage. The illustration below ( See Illustration) shows the fuse operational location (Fuse No. 17). | |
08-20-96 | Jul. 19, 1996 | Vehicles equipped with an AM/FM/Cassette (RAS) radio may enter the cassette play mode (without a cassette being inserted) before or during vehicle Road Ready. | |
08-21-96 | Oct. 18, 1996 | Wiring Harness Connector Repair. Poor electrical connections and can be difficult to diagnose. These drivetrain electrical connector repair components aid with drivetrain electrical repairs. | |
08-01-97 | Feb. 03, 1997 | The following JTEC PCM electrical connector and terminal repair components are available for repairing individual circuits without the need to replace the entire engine harness. | |
08-09-97 | Feb. 28, 1997 | Every new vehicle built for the U.S. market on or after Feb. 25, 1997 is required by Federal Law to have new Air Bag Warning Labels applied to the visor(s) and glove box as determined by vehicle line. | PDF Note |
Recall 712 | Apr. 01, 1997 | Customer notification re airbag safety. The enclosed owner notification letters advise owners of the above vehicles of the steps that can be taken to minimize the risk of harm from a deploying air bag. | |
Recall 731 | Jul. 01, 1997 | The airbags on the above listed vehicles may inadvertently deploy during a three (3) second period after ignition key has been turned to off position, which could injure occupant. Airbag control module must be replaced. | |
08-24-97 | Jul. 11, 1997 | The odometer display may flash when the emergency flashers are activated. This could be due to a incorrectly wired park & turn signal lamp socket. | |
08-32-97 08-99-98 08-37-99 | Sep. 19, 1997 Jan. 20, 1999 Nov. 12, 1999 | These bulletins identify the parts and procedures necessary to deactivate airbags authorized by NHTSA. The second/middle entry applies only to Canadian vehicles. | PDF |
08-07-99 | Mar. 12, 1999 | A repair kit has been released for repairing the PDC when internal damage has occurred. This will eliminate the need to replace the entire engine compartment wire harness, | |
08-23-99 | Jul. 9, 1999 | Attached is a copy of DaimlerChryslers Radio Communication Equipment Installation Recommendations, to assist in properly installing communication equipment. | |
18-08-00 | June 23, 2000 | Erroneous MIL illumination due to DTC P0107 (Map sensor voltage too low). This may occur during downhill decelerations at altitude or when performing off-road maneuvers when the engine is operating over 1500 rpm. | |
08–27–00 | Sep. 29, 2000 | Non-Deployed Airbag Handling Procedures. All damaged or faulty and non-deployed driver, passenger, or side airbag(s) or partially de- ployed 2001 JA and RS front airbags fall into one of two categories. | |
08-006-00 | Dec. 29, 2000 | This bulletin provides a revised wire splice procedure and related parts. This is the only procedure approved by Daimler Chrysler Engineering. | |
25-003-01 | Feb. 23, 2001 | Erroneous DTC P1398 (or $BA) - No Crank Sensor Learn: This bulletin involves selectively erasing and reprogramming the Powertrain Control Module (PCM) with new software (calibration level 96Cal18 or 97Cal18). | |
08-010-01 | May 25, 2001 | Airbag/Clock Spring Service: When servicing any airbag system, follow the proper Service Manual and/or Diagnostic Manual procedures for diagnosing, testing, and replacing any component. | |
08-025-01 | Nov. 23, 2001 | Airbag On-Off Switches: DaimlerChrysler is now offering airbag on-off switches for selected vehicles listed. The switches are packaged in a kit containing all necessary parts and detailed instruction sheet. | |
18-037-05 | Oct. 20, 2005 | Flash Programming Failure Recovery Using DRBIII: This Bulletin provides guidelines, to minimize flash reprogramming problems, and information on recovery procedures for failed flash attempts. |
FSM Section 9: Engine
TSB_Number | Date_Published | Summary | Links |
09-010-04 | Oct. 01, 2004 | 4.0L Engine - Dirt And Debris Accumulation At Rear Main Seal. This bulletin involves the application of a small amount of sealer where the top of the transmission bellhousing mates to the engine. |
FSM Section 11: Exhaust
TSB_Number | Date_Published | Summary | Links |
11-07-98 | Dec. 11, 1998 | Outer Exhaust Manifold Studs Breaking. This document provides new torque specs. See also the images here. Note: Applies to vehicles equipped with 2.5L engine and built prior to December 7, 1998. | |
Recall E22 | Aug. 01, 2006 | The PCM may not detect a deteriorating catalytic converter. Also, some catalytic converters may be subject to mechanical degradation and rattle. Note: For TJs, applies only to 2.5L (EPE) engine. |
FSM Section 14: Fuel System
TSB_Number | Date_Published | Summary | Links |
18-03-96 | Apr. 19, 1996 | The following is a list of PCM updates for erroneous MIL (Check Engine Lamp) illumination and/or driveability concerns. Please perform updates to the PCM for any vehicle listed above that you encounter. | |
14-03-97 | May 30, 1997 | The fuel gauge needle may not reach the full mark with a full tank of fuel. If the symptom is present, perform the Repair Procedure. | |
14-05-97 | Jun. 27, 1997 | The fuel tank may be slow to fill. The gasoline pump may repeatedly shut off while filling. A fuel tank with an improved venting system has been released which will improve this condition. | |
14-06-97 | Jul. 3, 1997 | Symptoms may include no start, rough idle, long crank times, driveway die outs or erratic fuel pressure. A new fuel pump has been released which delivers improved performance. | |
08-19-97 | Jul. 25, 1997 | The fuel gauge may not read accurately. The vehicle may run out of fuel with the gauge reading 1/4 to 1/8 tank. A separate sending unit has been released. | |
14-08-97 | Nov. 21, 1997 | Poor driveability with high DI (Driveability Index) fuel. Long cold start times, warm-up sags, hesitations, and driveway die outs. Symptoms are most noticeable at moderate ambient temperatures. | |
Recall 755 | Jun. 01, 1998 | The fuel tank level sending unit on about 400,000 vehicles may cause the vehicle to run out of fuel when the fuel gauge still indicates that there is fuel remaining in the tank. Unit must be replaced. | |
18-12-99 | Jun. 18, 1999 | Explains LDP - Monitor Test. Original test functionality was eliminated in DRB III. A new test has been incorporated into the PCM. NOTE: This bulletin supersedes technical service bulletin 18-17-97, dated May 2, 1997. | |
18-01-00 | Feb. 04, 2000 | During evaporative system diagnosis, Leak Detection Pumps have mistakenly been replaced. A thorough inspection for pinched, kinked, or disconnected supply vacuum lines is a critical step. |
FSM Section 18: Vehicle Performance (PCM)
TSB_Number | Date_Published | Summary | Links |
18-03-96 | Apr. 19, 1996 | Erroneous MIL illumination / driveability improvements. Note: Applies only to Wranglers built before July 15, 1996. Such vehicles can be recognized by an eight-digit part number on the PCM, rather than ten digits. | |
18-26-96 | Sep. 27, 1996 | Erroneous MIL illumination / driveability Improvements. Note: Applies only to Wranglers built after July 15, 1996. Such vehicles can be recognized by a ten-digit part number on the PCM, rather than eight digits. | |
18-31-96 | Nov. 8, 1996 | MIL light may show Diagnostic Trouble Code 77 (fuel system lean) when diagnostics are performed. The vehicle may exhibit a cold engine idle shake, sag or hesitation with or without the code. Note: Applies only to 2.5L engine. | |
18-32-96 | Nov. 8, 1996 | Erroneous MIL illumination / driveability improvements. Note: Applies only to Wranglers built before July 15, 1996. Such vehicles can be recognized by an eight-digit part number on the PCM, rather than ten digits. | |
18-12-97 | Mar. 14, 1997 | Erroneous MIL illumination / driveability Improvements. Note: Applies only to Wranglers built after July 15, 1996. Such vehicles can be recognized by a ten-digit part number on the PCM, rather than eight digits. | |
18-21-98 | Jun. 5, 1998 | Powertrain Control Module (PCM) Service Caution: Whenever any connector on the PCM is disconnected, the ignition switch must be in the "OFF" position for a minimum of 5 seconds before connector removal. | |
18-12-99 | Jun. 18, 1999 | This bulletin explains the operation and application of the LDP: Monitor Test. The original test (LDP Dealer Test Mode) functionality was eliminated in the DRB III®. Note: This TSB supersedes 18-17-97. | |
18-01-00 | Feb. 4, 2000 | Misdiagnosed leak detection pump systems with the following DTCs: P1494, P0442, P0455, or P0456. Note: This TSB applies only to 1997–2000 TJ models. | PDF |
18-08-00 | Jun. 23, 2000 | Erroneous MIL DTC P0107 (map sensor voltage too low). Involves erasing and reprogramming the JTEC PCM with new software (calibration change 96Cal18, 97Cal18 and 98Cal12). Note: Applies only to 1997–1998 TJ models. | PDF |
21-04-00 | Jun. 30, 2000 | Erroneous MIL P1763 (transmission governor pressure sensor volts too high). Involves selectively erasing and reprogramming the JTEC PCM (calibration change 96Cal18, 97Cal18, 98Cal12, and 99Cal14). | |
18-012-01 | May 25, 2001 | Generic Scan Tool (GST). Information Only. | |
18-029-05 | Jun. 30, 2005 | Co-Pilot support and correct cable usage. Dealership technician has a choice when recording data from a supported Powertrain Control Module (PCM) or Transmission Control Module (TCM). | |
18-037-05 | Oct. 20, 2005 | Flash programming failure recovery using DRB III. This Bulletin provides guidelines, to minimize flash reprogramming problems, and information on recovery procedures for failed flash attempts. |
FSM Section 19: Steering
TSB_Number | Date_Published | Summary | Links |
19-03-96 | Jun. 28, 1996 | Power steering fluid may seep from the bottom of the power steering fluid reservoir. Inspect the reservoir. If fluid seepage is present perform the Repair Procedure. | |
09-09-96 | Sep. 13, 1996 | MIL light may illuminate indicating DTG code $73 - SAE Trouble Code P0551, power steering switch failure. NOTE: Applies to vehicles with 2.5L engines. | |
Recall 773 | Apr. 01, 1998 | The steering column "clockspring" on about 1,600 vehicles may break when the steering wheel is fully turned. This deactivates the drivers airbag, and then the clockspring must be replaced. |
FSM Section 21: Transmission and Transfer Case
TSB_Number | Date_Published | Summary | Links |
21-006-05 | Feb. 24, 2005 | NSG370 6-Spd Transmission - May Not Remain In Reverse Gear When Selected. This bulletin involves replacing both the internal shift subassembly and the mainshaft reverse gear components. |
FSM Section 23: Body
TSB_Number | Date_Published | Summary | Links |
23-09-98 | Mar. 13, 1998 | A rattling or knocking noise may be present when driving over rough roads. The noise is a solid knocking noise, coming from the rear of the vehicle that can be confused with shock absorber noise. |
FSM Section 25: Emissions
TSB_Number | Date_Published | Summary | Links |
25-001-07 | Feb. 09, 2007 | I/M "Readiness Check" continues to indicate that OBD system is not ready for I/M testing. Note: This bulletin involves modifying wiring in the Power Distribution Center (PDC). | PDF Note |
25-005-13 | Sep. 14, 2013 | I/M "Readiness Check" continues to indicate that OBD system is not ready for I/M testing. Note: This bulletin is an updated version of 25-001-07 (above). | PDF Note |
FSM Section N/A: LOL
TSB_Number | Date_Published | Summary | Links |
14-03-96 | May 10, 1996 | The fuel filler bezel screws may rust prematurely. Inspect the screws. If the screws appear rusty, replace. | |
08-36-98 | Jul. 24, 1998 | There has been a great deal of recent media attention regarding the turn of the century (year 2000, Y2k, etc.) and the effect it will have on computers that use two digit calender year coding. | |
08-11-00 | March 24, 2000 | Some recordable compact disc media, such as CD-R and CD-RW, may not comply with the standard CD format used in automotive CD players. |
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