Just got the used car inspection done on a new to me 98 Sahara by a fairly reputable Jeep only shop in my area. Picked it up for just under $5k all said and done, and while I probably should have gotten a used car inspection before purchasing, the car is already bought and paid for, and so now it’s more a matter of figuring out what to do with it at this point. I’m fairly handy with a wrench, but my experience is limited to the sports car world, which is vastly different (as I’m learning) than the TJ life, and I don’t know enough about Jeeps to really know what’s going on. The report I was given states the following issues, with my notes in red:
- The frame is in above average condition. No real exterior rust, minimal interior. Of the 6 skid plate bolts, only 1 spun. Wasn’t able to remove skid plate to inspect under, but was would be surprised given the condition if it needed more than an access hole cut to repair the bolt. Lower front left control arm bracket on frame was bent at some point and a new one welded on. Contacted SafeTCap manufacture an 45 minutes away and was quoted around $200 to fix bolt, $600 to fix each side of rail.
- Tub has 2 spots of rot, both on the floor pan, neither structural. SafeTCap manufacture quoted around $500 to repair tub rot, but if not on frame mount, not immediately essential.
- Engine has valve cover leak. Would rate leak as 4/10 at the moment. RMS does not appear to be leaking at all. Parts appear to be around $50 for head gasket and not terribly difficult to do.
- Radiator is newly installed but incorrectly done. Leaking from hose and fittings, which were not installed with any sealant. There is small amount of rust inside radiator, likely from engine neglect over its life. No idea on this one. I know rust in the radiator is usually a VERY bad sign, but he wasn't able to say if the engine was going to last 5 more days or 5 more years. Suggested I replace hoses, could tackle entire system if I wanted to (basically remove and reinstall correctly) but I'm not sure how involved of a job this is.
- New but low quality front and rear driveshaft with generic U-joints all around, including coming off the transfer case. Shaft and joints in good condition, but not expected to last more than a few years. Could replace, but just inclined to leave until they fail. Was told the joint coming off the transfer case isn't easy to replace.
- Front brakes are mix of old and generic new parts and do not function properly. Rear brakes are essentially not functioning at all. He couldn't offer a suggestion as to what was wrong, but said it would likely need new pads, rotors, and possibly new calipers as well. Looks like new rotors and pads for front run about ~$200. I know calipers can be rebuilt, but not sure how to do this, or how difficult / much it would be to have someone else. Additionally, I've never touched a drum brake before in my life and have no idea how to start with this one.
- All 4 balljoints are completely worn and require replacement. I know this is something that can be done myself, but I was told my car is extremely rare in that it has ABS, and it's possible I could damage one of the parts related to that and replacement of those parts would prove exceptionally difficult and expensive to source.
- All 4 shocks are worn and leaking and require replacement. All springs require replacement. Already planning on replacing shocks to the Ranchos recommended here, and springs look to be $300 for a set. Was under the impression that both were easily replaceable, but was told that the rear upper shock bolts may require removing the gas tank to access if they don't come out easily.
- All control arms are dry rotted and require replacement. Already planning on replacing, about $250 for the set all around.
- Track bar, damper, and tie rod at pitman arm need replacement. Looks like kits are avertible for $200-300, but no idea why these would need to be replaced. Wasn't aware these were a consumable part, or even how to go about replacing them, or which kit to go with.
- Vehicle requires tune up set, including new spark plugs, cables, oil, and filter. Already planning on performing. He said he wouldn't both with a transmission or diff fluid change, but would do a double carbon buildup clean, and the rest of the previously listed items.
- Oil pressure dips to 20 at warm idle indicating there may be damage to the cam shaft bearings. Is there any truth in this? My coolant temp stays usually right around the middle, but my oil pressure does go anywhere from 20-50 depending on temp and load. I figured the was normal, but he said a low oil temp at warm idle could mean damage.