What did you do to your TJ today?

I checked my ring gaps today and got my pistons installed into the block. I started checking rod bearing clearances but seemed to be a bit over on standard sized bearings according to the plastiguage. I guess I’ll revisit this after some more research. The odd thing is that the .10 undersized bearing seemed to have more clearance than the standard. Maybe I’m missing something or doing it wrong but I’ll get it figured out in the next week or so

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I checked my ring gaps today and got my pistons installed into the block. I started checking rod bearing clearances but seemed to be a bit over on standard sized bearings according to the plastiguage. I guess I’ll revisit this after some more research. The odd thing is that the .10 undersized bearing seemed to have more clearance than the standard. Maybe I’m missing something or doing it wrong but I’ll get it figured out in the next week or so

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Nice. Nothing like a fresh motor!
What’s the clearances looking like?
 
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Nice. Nothing like a fresh motor!
What’s the clearances looking like?

Tight with standard rod bearings. I only got the first journal checked. Judging by the green plastiguage it’s just over .025 mm. This is my first time rebuilding an engine so I do a lot of things two or three times before I figure it out. I bought standard and .010 undersized rod bearings because the ones that came out weren’t marked at least that I could find and were all worn so I couldn’t really measure them accurately. I’ll check again this weekend. Maybe I didn’t torque it down evenly enough or when I pushed the cap on the rod bolts I squeezed it too much.
 
Tight with standard rod bearings. I only got the first journal checked. Judging by the green plastiguage it’s just over .025 mm. This is my first time rebuilding an engine so I do a lot of things two or three times before I figure it out. I bought standard and .010 undersized rod bearings because the ones that came out weren’t marked at least that I could find and were all worn so I couldn’t really measure them accurately. I’ll check again this weekend. Maybe I didn’t torque it down evenly enough or when I pushed the cap on the rod bolts I squeezed it too much.

That’s pretty tight. I recall a normal bearing clearance being .002-.003” which is .05-.08mm. You can measure crank journals and rod ends to determine what size you need.
There’s probably an assortment of bearing sizes that would accomplish the clearance you need.
 
That’s pretty tight. I recall a normal bearing clearance being .002-.003” which is .05-.08mm. You can measure crank journals and rod ends to determine what size you need.
There’s probably an assortment of bearing sizes that would accomplish the clearance you need.

I’ve looked around and all I’ve found is standard, and undersized from .010 - .030. Undersized is for when the crank has been ground correct? Maybe I just need to try it again and see if I get the same results and then go from there. I still have 3 journals that I haven’t checked yet so maybe I’ll learn something in the process lol I don’t have a mike just a decent set of digital calipers so I don’t know how accurate of a measurement I could get on the journals with that.
 
Undersized is for when the crank has been ground correct?

Yessir that’s right.
You could get a ballpark measurement with calipers. Do you still have the old bearings? If so measure them and see how thick they are. Maybe they’ll have a size or part number on the back side you could use for reference.
 
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I’ve looked around and all I’ve found is standard, and undersized from .010 - .030. Undersized is for when the crank has been ground correct? Maybe I just need to try it again and see if I get the same results and then go from there. I still have 3 journals that I haven’t checked yet so maybe I’ll learn something in the process lol I don’t have a mike just a decent set of digital calipers so I don’t know how accurate of a measurement I could get on the journals with that.

A lot of motors have bearings imbetween the std,.10,.20,etc for tightening or loosening clearances on a rebuild. Try a machine shop if you have no luck. Remember too tight is worse than being on the loose end of spec. A cooked or spun bearing means starting over
 
Yessir that’s right.
You could get a ballpark measurement with calipers. Do you still have the old bearings? If so measure them and see how thick they are. Maybe they’ll have a size or part number on the back side you could use for reference.

That’s how I got the main bearings set up. They were clearly marked on the backs. I just had an epiphany after reading your comment though. I took some 1500 grit sandpaper and cleaned the backs of the rod bearings and cleaned up the backs enough to be able to use my phone’s camera to zoom in and there actually is a faint STD marking on the backs. Before and after pictures attached. I don’t remember if I saved all the old bearings or not but this definitely gives me a good place to start!

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A lot of motors have bearings imbetween the std,.10,.20,etc for tightening or loosening clearances on a rebuild. Try a machine shop if you have no luck. Remember too tight is worse than being on the loose end of spec. A cooked or spun bearing means starting over

I dug up a pair of the old bearings after reading @Claytone reply and was able to polish the back side up to find a STD marking under the grime and varnish. Definitely a light at the end of the tunnel

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