Kaptainkid1
TJ Enthusiast
Hopefully at something less than another 1000 times of repeating this it will finally become common knowledge. It is a frequent practice for aluminum aftermarket radiator suppliers to blame their crap quality on the TJ Grill Shell.
2 things make them completely full of shit. 1st is the high level of rigidity the grill shell has which anyone can see if they ever have a grill off and it is reinforced further by a V bar brace.
2nd is how the mounting flanges are attached to the factory radiator. They mold in fairly small slots for not more than a nut for a #10 machine screw. The nuts are slid into the slots and the sheet metal flanges are attached that way.
If there were any flex to the grill shell, it would rip those nuts right out of the slots. They just are not that robust.
In my situation my lower engine hose started to leak and the aluminum neck connected to the radiator was the failure point. I know my engine torques and flexes in the engine bay. Maybe these leak are the common fail point and not the mounting point to the flange. I only had 1 failure but if other owners chim in we would find a common failure point.