I found my post from several years ago to the IFSJ group. The responses are of interest, also.
http://www.ifsja.org/forums/vb/showthread.php?t=162007
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There have been a few posts in this forum over the years that have called into question the function of FlowKooler water pumps. The FlowKooler pump [for the 360] doubles the number of vanes by riveting a brass plate with a second set of identical vanes to the stock impeller. It appears to be of reasonably quality assembly. [though there are reports of failure] This is advertised to increase coolant flow at slower rpm's. While there are plenty of testimonials here on ifsja and all over the internet that report good results, there are occasional reports of mysterious and confounding coolant flow problems.
For posterity and what it's worth, here is my recent experience:
My '91 GW was operating normally when the stock water pump bearing failed and the wobbly fan destroyed radiator. I installed all the following: new radiator, new fan, new fan clutch, new upper and lower hoses, new temperature sending unit, new thermostat, new radiator cap, fresh coolant, new belts, FlowKooler water pump, and all related gaskets (FlowKooler's instructions require two or more for clearance).
The result: bizarre wild fluctuation of indicated engine temperature under load in various conditions.
The use of an infrared thermometer on the engine, along with the fact that the coolant never seemed to actually build any systemic pressure, told me that something didn't make sense. After diagnosing the system, confirming the coolant was free of air pockets, and confirming the correct operation of all other components (and consulting the FSJ Tech archives!), I decided to pull the FlowKooler pump. I drilled out the extra plate of vanes and reinstalled the pump along with all the same previously installed components.
The instant result was perfect cooling in a variety of loads and conditions.
One possible take on the FlowKooler pump: doubling the number of vanes might have some benefit under some circumstances, but occasionally also has the result of cavitating the pump under load in various conditions. After Googling some documents having to do with pump design, it seems that increasing the efficiency of a pump is not typically going to be achieved by just doubling the number of vanes on the impeller. The diameter of the impeller, the type of impeller, and the shape of the vanes are design parameters that potentially improve pump efficiency. In fact, there is literature specifically indicating an upper limit to the number of vanes that will function efficiently.
The mystery is why the FlowKooler pump sometimes does work and it sometimes doesn't work. Is there something about the potential difference in clearance to the pump housing that is one variable, since it's up to each installer to decide just how many extra gaskets to go with? Is the modified design simply more susceptible to failure due to variances in coolant flow in some engines? While I had some familiarity with pump operation through work, I am not an engineer and would love to hear from one who could make better sense of all this.
Just a few of the links that came up:
[not all links current]
http://www.scribd.com/doc/74375476/25/Impeller-Design
http://asmedl.org/getabs/servlet/Get...ifs=yes&ref=no
http://www.pumped101.com/index.html#...s_centrifugals