Help! Removing fender last bolt stuck!!

Glad to hear another older jeeper getting it done.I'm 70 and this is my first rusty and also first jeep.I also just get to it with the grinder usually doing it.I have had chrysler products before.There engineering shit never really changes.Almost scrapped it and chalked it up to a bad experience. I have been staying with it and after 2 months under this rusty piece of shit I am finally working above. Another month and I should be done I hope.Best of luck.
Im 69 and paid my dues with things like you state. Maybe you never looked at things like this. Thank God you are still able to go thru these trials and tribulations, these are the things that keep you from getting Alzheimers. Have a good life brother, you deserve it.
 
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Thanks for all the suggestions everyone! Due to the limited space in that channel, my options were limited. Tried PB blaster overnight MULTIPlE nights- no luck. Tried heat- no luck. Drilled a hole in the fender so I could attack it head on with a manual impact wrench- no luck! Eventually used a dremel cutting wheel to cut slices in the bolt head and then break it off with an impact hammer and chisel!! Fender is off and now I will be drilling the bolt out and tapping fresh threads.
Always has to be the LAST darn bolt!
 
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Thanks for all the suggestions everyone! Due to the limited space in that channel, my options were limited. Tried PB blaster overnight MULTIPlE nights- no luck. Tried heat- no luck. Drilled a hole in the fender so I could attack it head on with a manual impact wrench- no luck! Eventually used a dremel cutting wheel to cut slices in the bolt head and then break it off with an impact hammer and chisel!! Fender is off and now I will be drilling the bolt out and tapping fresh threads.
Always has to be the LAST darn bolt!
All of us know what that is like @Todd M , frustration galore and all the hard work, but u got it and it's worth the blood, sweat, tears and more,
These Tjs are time machines and are worth our best efforts, ^5 dood, keep up the good work!
 
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if i can get these out today, you can get that out :)
 
Did those used to be control arm bushings?

the upper front on the axle, just got them out. took like a 3/8 drill bit/ drilled the rubber acouple holes, an pressed the rubber bushings out on drivers side, an on passengers side, the drill bit went in an rolled around the entire outside of rubber bushing an spit it out:) . then took a sawza an cut into them cups a bit, an then took a screw driver, an a flat punch an banged in the ends, with pb blaster, an then punched them out. used a monkey pipe wrench to turn them a bit, also. wasnt to bad. got the new ones in the freezer next to the frozen blackberries..we'll see what happens putting them in tommorow:)
 
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the upper front on the axle, just got them out. took like a 3/8 drill bit/ drilled the rubber acouple holes, an pressed the rubber bushings out on drivers side, an on passengers side, the drill bit went in an rolled around the entire outside of rubber bushing an spit it out:) . then took a sawza an cut into them cups a bit, an then took a screw driver, an a flat punch an banged in the ends, with pb blaster, an then punched them out. used a monkey pipe wrench to turn them a bit, also. wasnt to bad. got the new ones in the freezer next to the frozen blackberries..we'll see what happens putting them in tommorow:)
Nice work there! You saved yourself a lot of money, and kept the original control arms
 
Thanks for all the suggestions everyone! Due to the limited space in that channel, my options were limited. Tried PB blaster overnight MULTIPlE nights- no luck. Tried heat- no luck. Drilled a hole in the fender so I could attack it head on with a manual impact wrench- no luck! Eventually used a dremel cutting wheel to cut slices in the bolt head and then break it off with an impact hammer and chisel!! Fender is off and now I will be drilling the bolt out and tapping fresh threads.
Always has to be the LAST darn bolt!
Sounds like you used a very logical approach to putting this task behind you. Please believe me that I know exactly what you went thru. Ive been in similar situations where I actually created new curse words. The bottom line is you are now where you want to be. Good luck and I hope you never run into things like that again.
 
Im 69 and paid my dues with things like you state. Maybe you never looked at things like this. Thank God you are still able to go thru these trials and tribulations, these are the things that keep you from getting Alzheimers. Have a good life brother, you deserve it.
Im glad you put that trouble behind you brother. Im not a preacher but I am very thankful that I run into problems like that simply because it means Im still alive. At this age, if I get up in the morning there are no problems. I lost so many people 20 and 30 year olds, so Im really happy to be alive. Good luck to you brother and I hope you never run into a problem like you just experienced. Never let your guard down as always this devil is waiting just around the corner with something real big to stick into you. Good luck brother and always laugh at the things you get over on those seemingly impossible situations.
 
Thanks for all the suggestions everyone! Due to the limited space in that channel, my options were limited. Tried PB blaster overnight MULTIPlE nights- no luck. Tried heat- no luck. Drilled a hole in the fender so I could attack it head on with a manual impact wrench- no luck! Eventually used a dremel cutting wheel to cut slices in the bolt head and then break it off with an impact hammer and chisel!! Fender is off and now I will be drilling the bolt out and tapping fresh threads.
Always has to be the LAST darn bolt!
Just think about this. There are people who don't know what a spark plug is or how to inflate a tire. On that scale, you are a master vehicle surgeon. There are a lot of hacks and butchers out there. You are not one of them.
Pocojo
 
I Know exactly what you are going thru. Im 69 yrs. old and learned not to accept F---ings like this.I will always go to the most radical resorts like taking a 4" grinder to remove the head of that inaccessible bolt. Remove the fender and then drill and tap that problem site for whatever fastener you chose. Ive learned enough in life to not let things like this get the best of me.Take whatever drastic measures are needed to get the job done. Life is too short to suffer and curse these things that the evil Gods throw at you. Get the grinder going and when the fender comes off, go inside and have a beer or two. I wish you good luck brother.
Just one more thing. In the future when this devil comes and tests your ability to remain calm with minimal curse words; when using heat, never heat the fastener. Apply the heat to the surrounding area. Thats what you want to expand, heating the fastener expands it and only makes the situation worse. Careful and thoughtful application of heat will usually get you out of the things that make you curse so much. i wish you good luck brother.