Looking for input on my Dana 44 gear swap pattern

03sahara

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Hello I’m looking for some input on my contact pattern. Currently backlash is about .008 and I still need to bring pinion preload up a bit but this is what I have. Do you think the pinion is too deep?

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I looks a bit too deep to me. I’d say get your preload set first then play more with your backlash.

Edit: not an expert but I’ve done a few
 
The pinion is a touch too deep, but if you get the pinion pre load correct and the pattern still looks like that with the backlash in the middle of the range I wouldn’t press the inner pinion bearing back off just to change the depth with a pattern like in the pictures. I would button it up and start break in. I have done plenty of gears but am not an expert.
 
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The hard line in the pattern near the root indicates you could be a touch too deep but I would open the backlash to .010 and see what it looks like before moving the pinion.
 
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The hard line in the pattern near the root indicates you could be a touch too deep but I would open the backlash to .010 and see what it looks like before moving the pinion.

I agree, but I always have better luck getting the preload set 100% before dialing in the backlash completely.
 
Ok so I got the preload around 30inlbs and I took about .004 out from the pinion. I have two sets of patterns the first set with .005 backlash and the other with .008 backlash.
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Do not try for .005 that is too tight and pinion preload should be 14-19 in lb . .008 is the minimum spec and I find most aftermarket gears like more than that. Pattern does look better.
 
They are the Dana svt gears and I was going by the service manual it says .005-.008 for backlash and for new pinion bearings 20-40inlbs. So which pattern looks better? The first two pictures or the second.
 
I’ve always used the FSM specs when setting up gears in dana axles and have never had a problem.

As for your new pattern, I think your just a hair shallow, your coast side looks great but the drive side is a touch shallow. On a rear axle I’d rather have a good drive side and a eh coast side if you can’t quite get both perfect.

However, I would probably run what you ended up with.
 
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They are the Dana svt gears and I was going by the service manual it says .005-.008 for backlash and for new pinion bearings 20-40inlbs. So which pattern looks better? The first two pictures or the second.

I would not try running those SVL gears that tight. They are not manufactured to the same standard as Dana OEM gears. Try adding .002 shim and keep the backlash at .008-.010 and see what it looks like.
 
I would not try running those SVL gears that tight. They are not manufactured to the same standard as Dana OEM gears. Try adding .002 shim and keep the backlash at .008-.010 and see what it looks like.
Ok I’ll give that a shot but it will probably be a couple days before I can get out and try it again. Thanks for everyone’s help so far I will post back with new results then.
 
I would not try running those SVL gears that tight. They are not manufactured to the same standard as Dana OEM gears. Try adding .002 shim and keep the backlash at .008-.010 and see what it looks like.

Did you miss the part where he said his second pattern was .005” BL and the third pattern was .008”? I’ve set up a few dozens axles and always shoot for .008”.
 
Did you miss the part where he said his second pattern was .005” BL and the third pattern was .008”? I’ve set up a few dozens axles and always shoot for .008”.
Nope you missed the part where I said not to set SVL gears too tight and why not to.
 
You told him to run .008-.010”? He’s at .008”
I also told him to increase his pinion depth as well and then shoot for .008-.010. I have had to run those SVL gears as high as .014 to get things to be happy. Focusing on the minimum specs with aftermarket gears can lead to a lot of headaches.
 
Finally got around to running a new pattern with .002 more pinion depth 20inlbs preload and .007 backlash.
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Check your backlash in a few more place to make sure it is not tighter than that and run with it.
 
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