I agree it's crazy! I don't understand why filing it is having nearly zero effect.
Napa's is Cloyes, I checked. I've called every flavor of auto parts store in the area and they all carry Cloyes.
I wound up ordering the Comp Cams CCA-3237 from summit, and paid for overnight shipping (this endeavor is getting expensive!). Based on the photos, this looks like an inferior product (cast cam gear), but it isn't inferior if it fits. The crank gear in the photo looks suspiciously like a Cloyes, and with my luck it probably is. Lol.
I'll update the thread when I try the new set.
Filing is having zero effect because the gear is probably hardened. I'm surprised they suggested that...To have any chance at all, make sure you have a good file. For something like that, I'd go buy a brand new Nichols. Dull files really suck to use and they do wear out.