After my trip the other day I noticed my rear output shaft is leaking again. I had it fixed and they just replaced the seal. Never fixed the issue. I read the TSB on fixing it and nobody around here is qualified to work on Jeeps. No way I can fix it where I live (HOA). Not sure what to do now. Parked it for now.
TSB #: 21-003-04
GROUP: Transmission
DATE: March 09, 2004
SUBJECT:
NV-241 Transfer Case Fluid Seepage From Area Of Rear Output Shaft Retainer
OVERVIEW:
This bulletin involves the replacement of the NV-241 transfer case rear output
shaft retainer/extension housing and related seals.
MODELS:
2003 - 2004 (TJ) Wrangler
NOTE: This bulletin applies to Rubicon vehicles equipped with a NV-241 transfer
case (sales code DHW) and built prior to March 01, 2004 (MDH 0201XX).
SYMPTOM/CONDITION:
The customer may notice fluid seepage (ATF+4) coming from the NV-241 transfer
case. Upon closer inspection the fluid seepage may be coming from the rear output
shaft retainer/extension area. The cause of the seepage may be the interface
between the rear output shaft seal to the rear retainer/extension.
PARTS REQUIRED:
- 05093606AA (1)
Retainer, t/case rear (includes rear output shaft seal)
- 04210973 (1)https://wranglertjforum.com/tel:04210973
Washer, t/case rear output shaft sealing
- 05093612AA (1)
Seal, vehicle speed sensor
- 04167924 (1)
Nut, t/case rear flange
- 05093605AA (1)
Sleeve, rear flange wear (seal slinger)
- 04883971 (1)
RTV, Engine Sealant
- 05013457AA (3)
Fluid, transmission/transfer case (ATF+4)