Waited longer than I should have to get planning the details of the workbench from the generic model in the earlier posts to a 'cut lumber' based model.
Over the past few days, I put together the following:
The overall workbench is 130" -> 65" x2 sectionals
Wanted to go with easy lumber options so this design comes out to:
(x9) 4x4
(x19) 2x4
(x7) 4'x8' Plywood sanded 15/32"
(x2) 4'x8' Plywood sanded 23/32"
(x1) 4'x8' Plywood hardwood 1/4"
I plan to use the 23/32 as the top of the workbench with the 1/4" on top as a 'consumable' top. ` 65" of the 23/32" will span the 2 sectionals with 2 32.5" sections at each end. This strengthens the joint between the two sectionals and I can reuse the 1 x 65" section on one sectional when I eventually replace the one sectional (closest to the air compressor) with a 56" tool chest from HF.
I'm moving the vice to the middle of the workbench from the current location near the air compressor. This way I can work with longer items (not jammed in a corner). I added a second 4x4 under the vice (you can somewhat see this in the third picture).
I'm adding backing to most of the shelves as my garage foundation has a rim that kicks out everything on the floor 2-3" from the walls. So the backing will keep things from falling off the back of the shelves.
I plan to add a lip/backsplash of 3-4" on the workbench to also avoid items rolling off the back. But I haven't figured out what I want to do. May just screw in a 2x4" on the top or a 2x6 across the back. But still thinking on this...
I'm still working on hardware. I plan to maximize pocket holes and will add metal braces where I have any concern on strength. Still picking screws -
welcome feedback or thoughts.
Planning to pick up the lumber next weekend, life & weather permitting...
Appreciate any feedback before I jump into this build.