A little body and paint work...and a sammich...
Shortly after taking possession of Tessie, I notice the "Trail Rated" emblem on the driver's side A pillar looked wonky. After a bit of minor poking and prodding, I discovered why...
RUST!!! And a nasty little bit of it.
It's been looking like this for a month or two now and I figured I better do something about it before the weather gets too cold. Started grinding at it Friday evening and proceeded to move her into the 9'x20' garage in my rental. Not the best place to work, but UPS fecked up delivery of my new Acme downdraft paint booth, so what's a guy to do?
I didn't have access to a sandblaster, which would have been the best tool for the job, but managed to get everything cleaned up using roloc discs on my die grinder as well as a few burrs. There was some pitting, unfortunately, but as I also don't have access to a mig welder, cutting out the weak metal and replacing with a fresh patch wasn't in the cards. Fortunately the TJ's were built with some heavier gauge sheet metal than most other vehicles of similar vintage. No photos of the cleanup work as I was focused and forgot.
In prep for this repair work, I ordered a ColorRite color/clear kit in Black Crystal Clearcoat X8/DX8. But wanting something catalyzed for durability, I also picked up a couple of cans of SprayMax 2K clear and 2K epoxy primer (to use as a primer and sealer). I also snagged a small tub of glazing putty and hardener to smooth out the rough bits left behind after removal of the rust.
Feather edged the main repair area as well as some stone chips on the top of this same panel. The eagle-eyed among us may have noticed a damaged spot on the bottom edge of the hinge plate (seen in above photo), but I had a number of reason for not worrying about that now and it's a much easier fix. I was dealing with time, temperature and weather constraints and the other rust was a bigger concern and looked like absolute shit...
After sanding everything back, I applied a coat of epoxy primer over the entire panel, left it overnight and sanded it sufficiently for bonding of the glazing putty this morning. Skimmed with putty and blocked back smooth...
Decide to take a break for a sammy...a little smoked brisket number (with Alabama white sauce, slaw, pepperjack cheese and pickled red onions) from a local barbecue cafe...these things are like crack to a crack whore...
Back to work. Pulled of the protective tape, cleaned everything up, backtaped and masked in preparation for paint work.
Wiped down, tacked off, epoxy "sealer" applied.
I forgot to shoot pics of the two color coats (how exciting would they have been?), but this is the last of the three coats of 2K clear about 30 minutes after spraying...
Fumes dissipated, fired up the buddy heater to help things cure a little better. Not my best paint work, but not bad for rattle cans and about the best I've done without proper equipment and space. I've got a few bits of dust but the three clear coats should allow me to nib them back without issue, then buff. I'll give it some time before doing that work, let things harden a bit.
The adjacent panels will be getting buffed as well to help match up. I had intended to just spot base the rusty area then clear the whole panel, but I couldn't let those other chips go.
To cap off the repair, I found a new trail rated badge from something called a Trailhawk, same badge but only in red....thought that might look sharp on Tessie's blackness....
I need another brisket sammich, huffing paint fumes makes a man hungry.