Novak Conversions Jeep Wrangler TJ engine mounts

A lesson learned—keep it light and nimble!

Let me bounce something off you all, so you can tell me I'm over thinking this!

I'm sourcing parts for a selectable locker upgrade in the front. Taking a realistic look at the costs, here are my options:

1. Finish off my existing LP Dana 30:

- 30 Spline Locker = $1050
- 30 Spline Axles = $550
- Gears = $220
- Master Rebuild Kit = $150
- Ball Joints = $175
Total = $2145

2. Source a HP housing and build it myself. The cost here would be roughly a $100 to $200 more than option #1
Total $2245 - $2345

3. Order a HP30 Dana 30 with:

- OE Dana Spicer Ball Joints
- Stock Cover
- Eaton Elocker - 30 Spline
- Chromo 30 SPL Inner / 27 SPL Outer Shafts
- D30HP-488 Gears
Total = $4285


Looking at the numbers, there is a nominal difference of $2140 to go to a HP30. However, I have a buyer for my existing 4.10 ratio LP30 (with a Detroit TrueTrac and 27 spline 4340 shafts) for $600. That leaves me with a roughly $1500 final difference.

From my perspective, although there is a strength difference between the LP and HP, the real gain would be moving up the pinion. Given my small tires, I can see this as a significant improvement. However, I'm not sure if it's worth $1500.

Cons from options #1 and #2, time and I still have a LP30
Pros from options #1 and #2, lower cost and the satisfaction of doing it myself

Cons from option #3, increased cost
Pros from options #3, time saved, raised pinion, slight strength increase, 5 year parts and labor warranty

To be clear, a Dana 44 option wasn't considered. Going that route would violate my build principle and add unnecessary weight and complexity.

Sorry for the long post, so fire away with your thoughts comments!
Based on what you optioned I'd go option #2.

Option #3 isn't much less than my HP44 cost so I wouldn't do that.
 
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I would vote option 2 with the HP30. Since you plan to re-gear and get the new internals, you can sell the complete upgraded LP30 to offset the cost. The HP30 uses pinion shims instead of a crush sleeve, so setting up the gears and replacing future pinion seals is an easier job.

If time and tools are an issue, option 3 would get you on the road faster and still allow you to sell the current axle.
 
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I would vote option 2 with the HP30. Since you plan to re-gear and get the new internals, you can sell the complete upgraded LP30 to offset the cost. The HP30 uses pinion shims instead of a crush sleeve, so setting up the gears and replacing future pinion seals is an easier job.

If time and tools are an issue, option 3 would get you on the road faster and still allow you to sell the current axle.
I vote find a used hp30 from a junkyard and build it. The improved driveline angle and ground clearance are worth it imo.
With a junkyard axle, you never know what you'll get. What if the axle is bent, added expense and hassle. Likely it'll be out of an XJ, and you know how nicely XJ owners treat their treasures.
I did spend some time looking for a used HP. Everything I saw was rusted badly or severely abused. In every case brackets were bent or torn. I know there are some good ones out there, but I'm not having luck finding one! :cautious:
 
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I would vote option 2 with the HP30. Since you plan to re-gear and get the new internals, you can sell the complete upgraded LP30 to offset the cost. The HP30 uses pinion shims instead of a crush sleeve, so setting up the gears and replacing future pinion seals is an easier job.

If time and tools are an issue, option 3 would get you on the road faster and still allow you to sell the current axle.
I have the tools and have done them before, but it's been a long time. The pinion shims versus crush sleeve is another advantage I forgot about!
 
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Based on what you optioned I'd go option #2.

Option #3 isn't much less than my HP44 cost so I wouldn't do that.
There is truth here. As a data point I priced a HP 489 and it came out to $4833. I didn't consider this because the added size and weight are things I just don't need. At this point I'm confident it will between #2 and #3.

I vote option #3 if funds allow. Time saved, warranty, stronger, and everything brand new. $1500 is a drop in the bucket comparatively speaking with a TJ build.
These are exactly the things that have been swirling around in my head! :unsure:
 
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OK I know it might be a little more money but what about a Currie or DynaTrack HP44?
Same or better clearance than a stock HP30. What is the weight difference between a Dana 30 and Dana 44?
Also doesn't one of the aftermarket manufacturers make a HP30? That would get you a new housing.
Buy just the housing and do the work yourself?
 
There is truth here. As a data point I priced a HP 489 and it came out to $4833. I didn't consider this because the added size and weight are things I just don't need. At this point I'm confident it will between #2 and #3.
You can't go wrong with either option. And I know it's against your build plans but I'd have a hard time putting in a 30 instead of a 44 for that price difference.

It's nice having a nice new axle and parts, I just couldn't do a 30.
 
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OK I know it might be a little more money but what about a Currie or DynaTrack HP44?
Same or better clearance than a stock HP30. What is the weight difference between a Dana 30 and Dana 44?
Also doesn't one of the aftermarket manufacturers make a HP30? That would get you a new housing.
Buy just the housing and do the work yourself?
Weight difference depends on the which one you go with. However, based on past experience a 75-100 LB difference is the norm. I absolutely get what you and @Apparition are saying, but I can say with certainty that this Jeep will never see a tire bigger than 33".

Even if I went to a 33, eventually, I'd be looking for a narrower than 12.50 tire. Having wheeled with folks who run Dana 30s, and seeing how they treat them, I feel pretty confident about them. Also, some of those have been older Cherokees, with the HP 30, and they beat the snot out of them. When I have seen failures, I know exactly why! o_O
 
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You can't go wrong with either option. And I know it's against your build plans but I'd have a hard time putting in a 30 instead of a 44 for that price difference.

It's nice having a nice new axle and parts, I just couldn't do a 30.
Keep the opinions coming. I value them and am using this conversation as a way to ensure I haven't missed something!
 
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Weight difference depends on the which one you go with. However, based on past experience a 75-100 LB difference is the norm. I absolutely get what you and @Apparition are saying, but I can say with certainty that this Jeep will never see a tire bigger than 33".

Even if I went to a 33, eventually, I'd be looking for a narrower than 12.50 tire. Having wheeled with folks who run Dana 30s, and seeing how they treat them, I feel pretty confident about them. Also, some of those have been older Cherokees, with the HP 30, and they beat the snot out of them. When I have seen failures, I know exactly why! o_O

Yes I've seen Dana 30's with 36" tires on them and they lived with hardly any breakage.
For what you're doing a Dana 30 either LP or HP would be more than enough.

So do you chance it and buy used or source a new housing or complete axle?
I do agree that for your application a HP is the better choice. Gets that driveline just a little higher.
 
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Keep the opinions coming. I value them and am using this conversation as a way to ensure I haven't missed something!
Two other hp30 bonuses:
1. They come from the factory with spring retainers.
2. The lower control arm mounts don’t have those obnoxious upside down U things for cam bolts. Just a simple 9/16” hole.
 
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I apologize up front for the length here. However, it helps if I write things down, to get a fuller picture. That said, let me bounce something off you all, so you can tell me I'm over thinking this!

I'm sourcing parts for a selectable locker upgrade in the front. Taking a realistic look at the costs, here are my options:

1. Finish off my existing LP Dana 30:

- 30 Spline Locker = $1050
- 30 Spline Axles = $550
- Gears = $220
- Master Rebuild Kit = $150
- Ball Joints = $175
Total = $2145

2. Source a HP housing and build it myself. The cost here would be roughly a $100 to $200 more than option #1
Total $2245 - $2345

3. Order a HP30 Dana 30 with:

- OE Dana Spicer Ball Joints
- Stock Cover
- Eaton Elocker - 30 Spline
- Chromo 30 SPL Inner / 27 SPL Outer Shafts
- D30HP-488 Gears
Total = $4285


Looking at the numbers, there is a nominal difference of $2140 to go to a HP30. However, I have a buyer for my existing 4.10 ratio LP30 (with a Detroit TrueTrac and 27 spline 4340 shafts) for $600. That leaves me with a roughly $1500 final difference.

From my perspective, although there is a strength difference between the LP and HP, the real gain would be moving up the pinion. Given my small tires, I can see this as a significant improvement. However, I'm not sure if it's worth $1500.

Cons from options #1 and #2, time and I still have a LP30
Pros from options #1 and #2, lower cost and the satisfaction of doing it myself

Cons from option #3, increased cost
Pros from options #3, time saved, raised pinion, slight strength increase, 5 year parts and labor warranty

To be clear, a Dana 44 option wasn't considered. Going that route would violate my build principle and add unnecessary weight and complexity.

Fire away with your thoughts comments!
I'm confused...Option two is to build a used HP Dana 30 Right? Then you list the cost delta to get to HP Dana 30 over 2K and in the cons, you list that you'd still have a LP 30.

All that said...If it was ME and I was gonna build it, I'd go XJ High Pinion. I'd probably not buy the bargain basement one, but I'd start haunting Junkyards looking for a decent, non-lifted cherokee that succumbed to unibody rust. Yank the axle, and then replace EVERYTHING...You're only looking for a bare, straight housing. Brackets, coil buckets, all that stuff can be replaced (but probably won't need it). Then, everything outside the inner C's gets replaced and all the internals get replaced.

Now...that's me. In your shoes, if you really want to lighten the time burden of your Hobby...call up ECGS, 4WP, Currie, Etc and just buy a HP Dana 30, with the correct ratio, locker, etc. Ready to go, delivered to your door.
 
I second the junkyard route. I have a junkyard hp30 waiting in my shed for when I regear. They are plentiful in junkyards in Richmond. I would think they would be in NOVA as well. There are always some local guys who constantly part out jeeps that might save you some time from having to pull the axle yourself. I know there is one in Richmond call the jeep yard that has or had a few.
 
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You told us you have a revised focus in life. Free time seems to be your current constraint, so the answer is easy, it has to be #3.
Yep, quit mind fucking it and get new hotness! Lol!
I want more time, but also take a small measure of pride in saying all the work was done by me. If I order one I'll not be able to say that. There are several folks here that can relate. Although I'm not in their class, conquering another small build objective helps keep my own mind sharp. As I've said before, the real challenge is in maintaining overall balance. I'm still struggling and learning there!
 
I'm confused...Option two is to build a used HP Dana 30 Right? Then you list the cost delta to get to HP Dana 30 over 2K and in the cons, you list that you'd still have a LP 30.

All that said...If it was ME and I was gonna build it, I'd go XJ High Pinion. I'd probably not buy the bargain basement one, but I'd start haunting Junkyards looking for a decent, non-lifted cherokee that succumbed to unibody rust. Yank the axle, and then replace EVERYTHING...You're only looking for a bare, straight housing. Brackets, coil buckets, all that stuff can be replaced (but probably won't need it). Then, everything outside the inner C's gets replaced and all the internals get replaced.

Now...that's me. In your shoes, if you really want to lighten the time burden of your Hobby...call up ECGS, 4WP, Currie, Etc and just buy a HP Dana 30, with the correct ratio, locker, etc. Ready to go, delivered to your door.
I second the junkyard route. I have a junkyard hp30 waiting in my shed for when I regear. They are plentiful in junkyards in Richmond. I would think they would be in NOVA as well. There are always some local guys who constantly part out jeeps that might save you some time from having to pull the axle yourself. I know there is one in Richmond call the jeep yard that has or had a few.

Interestingly, I talked to a buddy of mine this evening about what I want to do. It turns out he has a bare HP 30 housing he said I can have. I'm going to go take a look at it next week. If it looks okay, I'll bring it home and do a closer inspection. Going this route would mean I'd spend time on it, but I could work at it a little at a time.

Also, I checked inventory this evening and I already have:
- small hub kit
- ball joints
- a master rebuild kit
- a pair of 5-760x u joints
- knuckles that Blaine did inserts on for the tie rod flip, and
- mini skids from @Wildman

That means I'll need gears, a 1330 yoke, 30 spline inner shafts, a 30 spline ELocker, and some additional shims.
 
Novak Conversions Jeep Wrangler TJ engine mounts