Im not sure the lp Ford 9 will gain you any pinion clearance in the rear. IIRC, the axle centerline to pinion measurement is more than a lp Dana 44’s axle centerline to pinion measurement.After a few calls to Currie and Dynatrac, along with input from here, I'm largely convinced that the 9" front, at least the one with 1/2 ton outers, isn't for me. Obviously I could spend a bunch of money and address this, but the gain vs $ side of the equation doesn't balance.
My current front 44 is a stock Rubicon low pinion housing and Cs, with Reid knuckles. It's worked well for years, even with the heavier 100 Lb 35" tire/wheel combination. My continued confidence is there, but I'd like to:
1. Get the pinion up as little higher. I've already broken one and the replacement has been damaged.
2. Move up to a 37" tire. I know there is other work to be done to do this, which I'm planning out as well.
Based on what I've gathered so far, and taking into consideration my requirements, I'm convinced a Dana 60 is overkill for me up front. That said, the Dynatrac ProRock 44 is at the top of my list for that spot. Currie is my second choice, but I'm going to call them one more time to validate something I was told, i.e. they use a modified bearing in their housing. My preference is to not have specialized custom bearings, but, as I said, this needs to be confirmed. FWIW, I used this chart to help gather some data on the 44 options.
Dana 44 Comparison Chart
As for the rear, a 9" is still in the running. Several people I know run 37" tires on the stock Ford Bronco 9" rear. I've yet to see a major failure with any of them over the last 5+ years of wheeling together. In terms of my current rear setup, this is another case where my low pinion has caused me issues. Like the front, I broke an ear off the yoke a couple years ago. This issue has since been mitigated with the addition of a Nth degree diff skid I picked up, but this sacrifices clearance.
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Have you looked into that?
Ive solved this issue with a high pinion GW’s 10 inch. (Yet to be complete, waiting on a Spidertrax housing.)
Another option to consider is to take a page out of the rock bouncer world. Most of those guys choose not to run a typical pinion yoke.Instead they run a pinion flange which *can* provide some relief from rocks tearing up a typical eared pinion yoke.
Example: not a 44, but you can clearly see how it is a better solution in the rocks than a typical pinion yoke.