Novak Conversions Jeep Wrangler TJ radiator

What did you do to your TJ today?

Got a call from the head guy from my old job. He informed me that a guy I worked with for over 20 years, had a massive heart attack and his neighbor found him dead at his house. He was 58. I knew it was coming, with his love of bad food, but it's still a shock. He was a great person. R.I.P. Scott. :(
p.s. My stepdad died at 58 also, and on his birthday.
 
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The work to remove things continues. Cheapo metal leaving rust. No fun. Also, grabbed some new windshield wipers.
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Thanks to this forum I was able to get a lot of missing bolts from Jeep Hardware. Although I still need to source the door nuts. Two bottoms are missing from the Jeep.

Previous owner didn't seem to know how to wire properly. Lots of fun there. Light bar was poorly wired, lights on bumper even worse and not working. Although they are going in the trash anyways. Discovered today the Winch doesn't work. Hopefully just wiring or a fuse.

Slowly gathering all my fluids and some parts for a complete 100k maintenance protocol. Basically so I can jot down when everything was last done. As I have no clue, and I suspect most things weren't done. I just have some basic details about what/when from the car fax.

Again, this forum here has been a huge help.

The Rear diff has the usual leak from it's silly rubber plug and both the rear and front are RTV messes. So, into the trash can with both covers. Swapping in Spicer Nodular Iron covers and using re-usable gaskets. Bing, boom bang. Yes, I know they're just tiny little Dana 30/35's. :p

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Other thing I've been doing is looking over all the bushing and what not that are worn out under the Jeep. I think one of the first items after all the fluids, spark plugs and minor repairs is going to be replacing the steering. It's currently pretty sloppy. A number of the rubber boots look pretty shot under here. Trackbar being number two.

I had a dude recently who does Dry Ice Blasting (Sanoblast here in Boise) do my truck frame and I think I might have it done on the Jeep's underside before I get started. Really was worth the money. And likely will help me get another 10yrs out of the Power Wagon. Since the frame is pretty decent on this Jeep, I'd like to ensure it lasts another 20 years. Want this to be a Father/Daughter project rig.

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Still really thinking about how I want to lift this Jeep and modify it further.

Realized there is a CHEAPO 2-inch coil spacer and I believe a drop spacer for the bump stop in the front which explains how we're getting away with the 33's.

But my very mild testing out in the Owyhee's; resulted in the rear tire catching and rubbing really badly. So... def going to need to be addressed sooner, becuase this Jeep was bought for trails.

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Hopefully I'll get to the maintenance items soon. A few more things to gather before I start.
 
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Finally found an original owner's manual set for an acceptable price ($25/shipped). Everything was there, and it all looks brand new and probably never even read. The maintenance book is completely blank, new, and unmolested. I really only wanted/needed the actual manual, but I got all the goodies to go with it. What I'm going to do with the original tire warranty booklet is beyond me!
 
Got a call from the head guy from my old job. He informed me that a guy I worked with for over 20 years, had a massive heart attack and his neighbor found him dead at his house. He was 58. I knew it was coming, with his love of bad food, but it's still a shock. He was a great person. R.I.P. Scott. :(
p.s. My stepdad died at 58 also, and on his birthday.

Sad to hear.

Sux losing friends. Wishing you the best.
 
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Finally found an original owner's manual set for an acceptable price ($25/shipped). Everything was there, and it all looks brand new and probably never even read. The maintenance book is completely blank, new, and unmolested. I really only wanted/needed the actual manual, but I got all the goodies to go with it. What I'm going to do with the original tire warranty booklet is beyond me!

Wow, I have the same in the glovebox. I assume worth more for same glovebox per Jeep? So keep a safe place ha!
 
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Finally found an original owner's manual set for an acceptable price ($25/shipped). Everything was there, and it all looks brand new and probably never even read. The maintenance book is completely blank, new, and unmolested. I really only wanted/needed the actual manual, but I got all the goodies to go with it. What I'm going to do with the original tire warranty booklet is beyond me!

Good find.
I like that canvas pouch. Mine “2002” is plastic.
 
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An air chisel would've saved you a lot of work. You knock them loose from below. Why did you cut an access hole if you're going to Dremel the welded nuts off? You can reach them if you have a BL. If you don't, you could've loosened the body mounts and raised the tub up enough to reach them.

Air chisel actually was part of the effort and we did try to knock them free from below. It didn't have the oomph to knock mine loose and rained lots and lots of rust flakes upon me. Don’t have a body lift and didn’t want to risk breaking a mount monkeying with them right now for this project. This jeep has lived in northern Ohio and southeast Michigan its whole life and rust is pervasive.

Cutting windows was actually the easiest part of this project. 3”x3” gave better access and combo of Dremmeling and hitting them with the air chisel got three of them out before my better half reminded us we have neighbors and air tools are kinda loud.

Last nut tomorrow and should have her back on the road Friday.

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Air chisel actually was part of the effort and we did try to knock them free from below. It didn't have the oomph to knock mine loose and rained lots and lots of rust flakes upon me. Don’t have a body lift and didn’t want to risk breaking a mount monkeying with them right now for this project. This jeep has lived in northern Ohio and southeast Michigan its whole life and rust is pervasive.

Cutting windows was actually the easiest part of this project. 3”x3” gave better access and combo of Dremmeling and hitting them with the air chisel got three of them out before my better half reminded us we have neighbors and air tools are kinda loud.

Last nut tomorrow and should have her back on the road Friday.

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I'm thinking of doing the same. What's your plan on covering the access holes? I was thinking a piece of rubber and some RTV to seal it, so I have easy access at a later date.
 
I'm thinking of doing the same. What's your plan on covering the access holes? I was thinking a piece of rubber and some RTV to seal it, so I have easy access at a later date.

I agree with the commenter who noted you *can* get them out without cutting into the tub, but we're on a timeline because this is my kid's daily driver.

Planning on sheet metal patch plates and RTV to start, that gives easy access to the hardware for a future shock replacement. I might let my son practice MIG welding the plates in too. This Jeep has carpet, so it won't be visible and we have a lot of body work planned, so good to get practice on an area we don't care about appearance.
 
I agree with the commenter who noted you *can* get them out without cutting into the tub, but we're on a timeline because this is my kid's daily driver.

Planning on sheet metal patch plates and RTV to start, that gives easy access to the hardware for a future shock replacement. I might let my son practice MIG welding the plates in too. This Jeep has carpet, so it won't be visible and we have a lot of body work planned, so good to get practice on an area we don't care about appearance.
Post pics when you replace the fuel pump the same way. :cool:

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Novak Conversions Jeep Wrangler TJ radiator