Hello everyone! This is my first post, I found this thread while trying to source my vibration problems, but on my YJ.
I Read all thread and found some interesting moments.
I have 5,5" total lift (4,5" suspension and 1" Browndog rubber motor mounts and raised skid plate) and like the others my vibration problems start when I install 4,88 gears (revolution axle & gear brand) I had some vibrations before since I swapped ford 8.8 with flange adapter, but vibes appear only on 70+ and dont bothered me much. After regear I start feeling bad vibrations at 40+mph, it feels everywere, seats, shifters, steering wheel.
If I removed front DS vibes gets smoother, if I removed rear DS - vibes completely gone (in both ways I speed up to 70mph)
So here is what I did
- Move transfer case about 1/2" to pass side by rewelded skid plate holes for transmission mount to minimize side angle at F8.8 pinion
- Install JB conversions mega short SYE with new custom Adams driveshaft and 1350 yoke on f8.8
- set rear pinion about 0.5 degrees lower driveshaft (on Adams webside there is recomendations for leaf spring suspension to lower pinion about 2 degrees but that does not worked for me, I tried) with almost 0 degrees there is less vibes
- set front pinion from -3 degrees to almost 0 degrees to driveshaft (forgot to mention that I have CV style front Adams driveshaft, I install it about 1,5 years ago) by putting 2 degree shims on leaf springs
Also I have custom made 3/16" skid plate that weights around 50lbs but after reading this thread I'm planning to make one from 1/4" steel, the weight would be around 60lbs..
After all this movements theres is big improvements, but I still can feel a little vibes at 50-55mph, then they disapper till I hit 65+ and there is starting uncomfortable vibes and drone. There is consistent vibes and drone, not pulsating, like an incorrect pinion angle..
Ok so I put Jeep on the jack stands and hit 80mph on 2wd and there is no vibes at all (front DS not spinning) then I put it in 4wd and got vibes at 65+ (but 50-55 vibes are gone)
After that I unbolt the rear DS and in 4wd again speed up to 80 - vibes still persists. So there is some interesting fact that without load I have vibes on front end spinning, but no vibes under load..
Then just for the test I remove both driveshafts and speed up in 4wd - no vibes, so i believe transfer case is good (I have durango TC with 1,25" chain)
Also I noticed sometimes front DS splines have a little play and sometimes its rocksolid.. Dont know why, but I believe it cant wore out in 1,5 years and about 10 000 miles. At least blue glidecoat looks like new.
I add some pictures of my driveshaft angles.
First two - rear driveshaft.
3 and 4 - front driveshaft.
Is there a normal operating angle for double cardan?
5th picture is rear driveshaft with offset transmission mount.
And sorry for my English, I'm from Russia..