Well said. I work for a company that makes food processing conveyor systems. We work exclusively in stainless steel for sanitary reasons and sometimes there are things we cant do for the customer because of the materials limitations.
Another aspect about this that goes even further than material selection is which way the grain runs and why you have to pay attention to that during the design process. When you are doing as tight of a bend as possible, you will have to specify which way the grain runs through the product. You can get a tighter bend across the grain than you can going with the grain.
This whole mess reminds me of a conversation with our fabricators at one point many years ago. The bending shop and the laser shop got their little heads together and decided to make a large product out of some much cheaper aluminum in 6061 T-6 from overseas. They cut up the whole order and when they bent it, it broke at every bend. They did several, all broke.
They called us and wanted us to bail them out and buy more material. Why? Well, the stuff we cut up is breaking.
Did you call us and ask if you could use the cheaper material?
No.
Is the material incorrect?
It says 6061 T6 on it.
Have you made this part out of 6061 T6 previous?
Yes, many times.
What material did I specify on the bill of materials?
6061 T6
Okay, since you know that is the specified grade, you have bent parts successfully previous, that only leaves one answer which is you are not using 6061 T6 which is what I need the part made from. Go get some of the correct material and bend up our parts.
You aren't going to help us out and buy more material?
No, I didn't fuck this up, you two did. I didn't know about it, had you asked I would have told you not to cut more than a few test samples and try to bend them first.
But it is a lot of material.
Sorry, not my circus, not my monkey.