Gear pattern check

erokj

TJ Enthusiast
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Nov 13, 2019
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Pasadena, MD
This isn’t for my LJ, but for my Willys project.

Front axle is out of a Roxor (Dana 44) low pinion

Installed 4.56s and a Detroit.

Thoughts on this pattern? I feel like the coast side is a little toward the heel too much. I’m right on 0.008” of backlash.

thank you!

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It's very close, but your pinion is slightly too deep. Back off just a tad and run another pattern to see how it improves. When you have a harsh flat line on the bottom of the tooth, that indicates the pinion is too deep. Backing off a touch should give you that oval pattern.
 
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Reactions: Jerry Bransford
It is realllllly close. Tough to tell without putting a load on it to see a better pattern on the coast side.
Yeah I applied pressure to the carrier with an old glove while spinning it with a drill but had issues with my drill chuck spinning on the socket adapter.
 
Honestly. It is your front diff correct?

IF so, it doesn't see much action anyways. You could get it closer, but I don't think it matters so much being the front
 
Honestly. It is your front diff correct?

IF so, it doesn't see much action anyways. You could get it closer, but I don't think it matters so much being the front
Correct, front axle Dana 44 LP going in a '46 Willys rock crawler...
 
try another pattern with .003"-.005" out of pinion shim. Personally, I like to see the contact favor the toe on the drive side of the tooth.